• Composites Research
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• 제25권5호
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• pp.141-146
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• 2012

본 논문에서는 Tsai-Wu 파손이론을 적용하여 Carbon/Epoxy 복합재 적층판으로 이루어진 자전거 휠의 경량화를 위한 적층수와 적층각에 대한 강도설계에 대하여 연구하였다. 복합재료는 적층수와 적층각에 따라 강도와 강성이 변하기 때문에 적용되는 설계 하중 조건에 따른 구조물의 최취약부에서 파손이 일어나지 않도록 최적의 적층각과 최소의 적층수를 찾아야한다. 따라서 유한요소해석을 이용하여 복합재 자전거 휠에 부가되는 수직, 복합하중조건에 대하여 가장 안정적인 적층수 및 적층각을 구하였다. 휠에 적용되는 적층각은 $[0]_{8n}$, $[90]_{8n}$, $[0/90]_{2ns}$, $[{\pm}45]_{2ns}$, $[0/{\pm}45/90]_{ns}$으로 적층수를 변화시켜가며 유한요소해석을 수행하였다. 해석 결과로부터 $[0/{\pm}45/90]_{3s}$의 적층각이 파손에 안정적인 적층각 임을 제안하였다. 또한 이를 통하여 휠의 최취약부를 알 수 있었다.

• 한국생산제조학회지
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• 제9권4호
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• pp.34-47
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• 2000

Since carbon fiber epoxy composite materials have excellent properties for structures due to their high specific strength, high specific modulus, high damping and low thermal expansion, the hollow shafts made of carbon fiber epoxy composites have been widely used for power transmission shafts for motor vehicles , spindles of machine tools, motor base, bearing mount for tool up and manufacturing. The molded composite machine elements are not usually accurate enough for mechanical machine elements, which require turning drilling , cutting and grinding. The experiment are surface grinding wheel GC60 to the carbon fiber epoxy composite specimen with respect to staking angle [0]nT , [45]nT, [90]nT on the CNC grinding machine. In this paper, the surface grinding characteristics of composite plate, which are surveyed experimentally and analytically with respect to the grinding force, surface roughness and wheel loading according to the variable depth of cut, wheel velocity and table feed rate are investigated.

• Composites Research
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• 제26권6호
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• pp.386-391
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• 2013

본 연구에서는 차량의 승차감 향상을 위해 기존의 알루미늄 차량용 휠의 성능을 개선하고자 복합재료-알루미늄 하이브리드 휠을 제안하고 시제품을 제작하여 평가하였다. 유한요소해석 기법을 통해 알루미늄과 복합재료의 접착부에 대한 접착 길이와 접착 두께를 결정하고, 자동조심 및 접착 지그 역할을 할 수 있는 홈과 돌기 구조를 적용하였다. 차량용 복합재료-알루미늄 하이브리드 휠의 성능평가를 위해 다양한 실험을 유한요소해석을 통해 구현하고 안전성을 검토하였다. 복합재료 림 부의 성형을 위한 금형을 설계하고 진공백 성형방법으로 제작한 후 알루미늄 부와 접착을 하여 시제품을 완성하였다. 진동실험 결과, 동일한 형상의 알루미늄 휠보다 10% 가벼운 복합재료-알루미늄 하이브리드 휠의 경우 고유진동수가 16% 증가하였고, 감쇠능이 32% 증가하였다.

• 한국전산구조공학회논문집
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• 제18권3호
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• pp.219-226
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• 2005

본 연구에서는 휠체어의 경량화를 위해 기존의 강관으로 제작된 휠체어를 피로파괴 및 손상에 강하고 방진 특성이 우수하며 유지 및 보수가 용이한 복합재료 중공빔으로 구성된 복합재료 휠체어로 대체하기 위하여 복합재료 중공빔 이론과 유전자 알고리즘을 적용하여 최적화된 등가 강성을 가지는 복합재료 중공빔의 최적의 단면 치수를 제시하였다. 제시한 최적의 단면치수를 가지는 복합재료 중공빔으로 구성된 휠체어 전체 구조에 Tsai-Wu 파손이론을 이용해 과하중이 가해지는 경우에 대하여 구조해석을 수행한 결과, 휠체어의 파손 유무를 나타내는 Makimum Tsai-Wu Failure Criteria Index가 파손이 발생하는 1.00보다 현저히 낮은 $0.192\times10^{-3}$을 나타내고 있음을 알 수 있었다. 또한 기존의 강관을 동일한 강성을 가지는 복합재료 증공빔으로 대체하였을 경우 중공빔 중량을 최대 45%감소하는 효과를 얻을 수 있음을 확인할 수 있었다.

• 한국기계가공학회지
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• 제16권3호
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• pp.30-37
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• 2017

When a wheel profile of a train-tram is designed, both train and tram tracks should be considered. This study designed a wheel profile that enables high-speed driving(200km/h) on the train track and low speed driving on the tram track with multiple sharp curves. The study used the approximation optimization method to reduce cost and time, used the sequential quadratic programming method as the optimized algorithm, and the central composite design and response surface method as an approximate model. The optimized wheel shape based on this approximation optimization method reduced wear of the initial wheel showed a better performance in terms of derailment and lateral force.

• 한국생산제조학회지
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• 제24권3호
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• pp.302-307
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• 2015

The automobile is an important means of transportation. For this reason, the automotive wheel is also an important component in the automotive industry because it acts as a load support and is closely related to safety. Thus, the wheel design is a very important safety aspect. In this paper, an optimal design for minimizing automotive wheel stress and increasing wheel safety is described. To study the optimal design, a central composite design (CCD) and D-optimal design theory are applied, and the approximate function using the response surface method (RSM) is generated. The optimal solutions using the non-dominant sorting genetic algorithm (NSGA-II) are then derived. Comparing CCD and D-optimal solution accuracy and verified the CCD can deduce more accuracy optimal solutions.

• 한국복합재료학회:학술대회논문집
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• 한국복합재료학회 1999년도 추계학술발표대회 논문집
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• pp.49-52
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• 1999

Substituting composite structures for conventional metallic structures has many advantages because of higher specific stiffness and specific strength of composite materials. In this work, one-piece propeller shafts composed of carbon/epoxy composite and glass/epoxy one were designed and manufactured for a rear wheel drive automobile, which uses generally a steel two-piece propeller shaft. From the tests of the composite propeller shafts, it was found that the propeller shafts satisfied requirements of static torque transmission capability, torsional buckling capability and the first natural bending frequency and had 40% weight saving effect compared with steel propeller shaft.

• 한국정밀공학회지
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• 제30권1호
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• pp.47-52
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• 2013

In order to operate a search and rescue robot in hazardous area, the robot requires high mobility and adaptable locomotion for moving in unpredictable environments. In this paper, we propose the deformable soft wheel robot that can produce three kinds of driving modes; caterpillar driving mode, normal wheel driving mode, legged-wheel driving mode. The robot changes its driving mode as it faces the various obstacles such as a small gap, stairs etc. Soft film and composite materials are used for fabrication of deformable wheel structure and Shape Memory Alloy (SMA) coil spring actuators are attached on the structure as an artificial muscle. Film lamination and an composite manufacturing process is introduced and the robot design is required to be modified and compromised to applying the manufacturing process. The prototype is developed and tested for verifying feasibility of the deformable wheel locomotion.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2006년도 춘계학술발표회 논문집(I)
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• pp.38-41
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• 2006

Wheel load fatigue experiment is carried out on a FRP-concrete composite deck. In FRP-concrete composite deck, FRP plays a role of a main tensile member as well as a permanent formwork and concrete plays a role of a main compressive member. Wheel load fatigue experiment, which shows more realistic behavior than pulsating fatigue experiment, is selected as a fatigue performance evaluation method. Until 1,000,000 cycles of loadings, load resistant performance is maintained without any loss, while residual deflection is increased.

• Steel and Composite Structures
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• 제37권3호
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• pp.291-306
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• 2020

The noise from the elevated lines of rail transit has become a growing problem. This paper presents a new method for the rapid prediction of the structure-borne noise from steel or composite bridges, based on the receptance and Statistical Energy Analysis (SEA), which is essential to the study of the generation mechanism and the design of a low-noise bridge. First, the vertical track-bridge coupled vibration equations in the frequency domain are constructed by simplifying the rail and the bridge as an infinite Timoshenko beam and a finite Euler-Bernoulli beam respectively. Second, all wheel/rail forces acting upon the track are computed by taking a moving wheel-rail roughness spectrum as the excitation to the train-track-bridge system. The displacements of rail and bridge are obtained by substituting wheel/rail forces into the track-bridge coupled vibration equations, and all spring forces on the bridge are calculated by multiplying the stiffness by the deformation of each spring. Then, the input power to the bridge in the SEA model is derived from spring forces and the bridge receptance. The vibration response of the bridge is derived from the solution to the power balance equations of the bridge, and then the structure-borne noise from the bridge is obtained. Finally, a tri-span continuous steel-concrete composite bridge is taken as a numerical example, and the theoretical calculations in terms of the vibration and noise induced by a passing train agree well with the field measurements, verifying the method. The influence of various factors on wheel/rail and spring forces is investigated to simplify the train-track-bridge interaction calculation for predicting the vibration and noise from steel or composite bridges.