• Title/Summary/Keyword: Composite Rotor Blade

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Development of Mach Small-scaled Composite Blade for Helicopter Articulated Rotor System (헬리콥터 관절형 로터 시스템용 마하 축소 복합재료 블레이드 개발)

  • Kim, Deog-Kwan;Song, Keun-Woong;Kim, Joune-Ho;Joo, Gene
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.04a
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    • pp.57-60
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    • 2003
  • This Paper contains the development procedure of Mach small-scaled composite rotor blade for helicopter articulated rotor system. This mach small-scaled composite blade design is conducted by using CORDAS program developed by KARI. The Dynamic analysis for an articulated rotor system with this blade is conducted by using FLIGHTLAB which is commercial software for helicopter analysis. Also the optimizing procedure of iterative design was described. The designed composite blades were manufactured after establishing the effective curing method. For small-scaled rotor test, strain gauges were embedded in composite blade spar to obtain bending & torsion strain value. To verify sectional properties of a blade, the bench test is accomplished. After comparing a designed data and tested data, Dynamic Calculation was repeated using tested data. Through this research, experiences of mach small-scaled composite blade development were accumulated and will be applied to the related research field.

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A Structural Design and Manufacture of Paddle type Small-scaled Composite Blade for Hingeless Rotor System of Helicopter (헬리콥터 힌지없는 로터 시스템용 패들형 축소 복합재료 블레이드 구조 설계 및 제작)

  • Kim, Deog-Kwan;Hong, Dan-Bi;Lee, Myung-Kyu;Joo, Gene
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.220-223
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    • 2002
  • This paper introduces the development procedure of paddle type small-scaled composite rotor blade for helicopter hingeless rotor system. Paddle type composite blade design was done by using CORDAS program developed by KARI and dynamic analysis for hingeless hub with blade is done by using FLIGHTLAB which is commercial software for helicopter comprehensive analysis. The procedure to manufacture complicated shape of paddle type blade tip was developed and composite blades were manufactured after establishing the effective curing method. Through this research, the development technology of composite rotor blade with complex aerodynamic shape were accumulated and these will be applied to the related research field, for example, full size composite blade development, etc.

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A Design and Manufacture of the Composite Blade for the Hingeless Rotor System of Unmanned Helicopter (무인헬기용 힌지없는 로터시스템의 복합재료 블레이드 설계 및 제작)

  • Sim, Joung-Wook;Kee, Young-Jung;Kim, Deog-Kwan;Kim, Seung-Bum;Byun, Seong-Woo
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.213-216
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    • 2005
  • This paper describes the design, analysis and manufacture procedure of the composite blade for hingeless rotor system of unmanned helicopters. Helicopter rotor system is the key structural unit that produces thrust and control forces for intended flight conditions. In this work, a hingeless rotor system is adopted, and base on the design requirements for rotor system, composite blade section design and calculation of material properties were performed. In order to avoid the unstable state such as resonance, vibration characteristics of rotor system were analyzed. Finally, this paper describes simply the forming and manufacture of composite blade.

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Development of Program for Modeling of Cross Section of Composite Rotor Blade (복합재료 로터 블레이드 단면 모델링 프로그램 개발)

  • Do, Hyung-Soo;Cho, Jin-Yeon;Park, Il-Ju;Jung, Sung-Nam;Kim, Tae-Joo;Kim, Do-Hyung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.39 no.3
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    • pp.261-268
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    • 2011
  • Generally, modeling procedure of cross section of composite rotor blade is complicated and time-consuming, because it is made up of various stiffeners and multiple layers of composite materials. For efficient modeling of cross section of composite rotor blade, a modeling program so called KSec2D, which provides a user friendly GUI, is developed by using a 2D modeling algorithm based on set operation. By the developed program KSec2D, a modeling of complicated cross section of rotor blade is carried out. Through the demonstration, the usefulness of developed program in modeling procedure of cross section of composite rotor blade is verified.

A Study of the Development of the Composite Rotor Blade for Unmanned Helicopter (무인헬리콥터용 복합재료 로터 블레이드 개발에 관한 연구)

  • Sim J.W.;Kee Y.J.;Kim S.B.;Kim S.H.;Ko E.H.;Chi K.H.;Kim S.K.;Chung C.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1385-1389
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    • 2005
  • This paper describes the design, analysis and manufacture procedure of the composite blade for hingeless rotor system of unmanned helicopters. Helicopter rotor system is the key structural unit that produces thrust and control forces for intended flight conditions. In this work, a hingeless rotor system is adopted, and base on the design requirements for rotor system, composite blade section design and calculation of material properties were performed. In order to avoid the unstable state such as resonance, vibration characteristics of rotor system were analyzed. Finally, this paper describes the forming and manufacture of composite blade.

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Equivalent Structural Modeling of Wind Turbine Rotor Blade (풍력발전기 로터 블레이드의 등가 구조모델 수립)

  • Park, Young-Geun;Hwang, Jai-Hyuk;Kim, Seok-Woo;Jang, Moon-Seok;Bae, Jae-Sung
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.14 no.4
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    • pp.11-16
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    • 2006
  • The wind turbine rotor blade is faced with various aeroelastic problem as rotor blades become bigger and lighter by the use the composite material. The aeroelastic analysis of a wind turbine rotor blade requires its aerodynamic model and structural model. For effective aeroelastic analysis, it is required the simple and effective structural model of the blade. In the present study, we introduce the effective equivalent structural modeling of the blade for aeroelastic analysis. The equivalent beam model of the composite blade based on its 3D finite element model is established. The free vibration analysis shows that the equivalent beam model of the blade is equivalent to its 3D finite element model.

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A Parametric Investigation Into the Aeroelasticity of Composite Helicopter Rotor Blades in Forward Flight (전진비행시 복합재료 헬리콥터 회전익의 공탄성에 대한 파라미터 연구)

  • 정성남;김경남;김승조
    • Journal of KSNVE
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    • v.7 no.5
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    • pp.819-826
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    • 1997
  • The finite element analyses of a composite hingeless rotor blade in forward flight have been performed to investigate the influence of blade design parameters on the blade stability. The blade structure is represented by a single cell composite box-beam and its nonclassical effects such as transverse shear and torsion-related warping are considered. The nonlinear periodic differential equations of motion are obtained by moderate deflection beam theory and finite element method based on Hamilton principle. Aerodynamic forces are calculated using the quasi-steady strip theiry with compressibility and reverse flow effects. The coupling effects between the rotor blade and the fuselage are included in a free flight propulsive trim analysis. Damping values are calculated by using the Floquet transition matrix theory from the linearized equations perturbed at equilibrium position of the blade. The aeroelastic results were compared with an alternative analytic approch, and they showed good correlation with each other. Some parametric investigations for the helicopter design variables, such as pretwist and precone angles are carried out to know the aeroelastic behavior of the rotor.

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Structural Analysis and Proof Test of Composite Rotor Blades for Wind Turbine (풍력발전기용 복합재 블레이드의 구조 해석 및 인증시험)

  • Park, Sun-Ho;Han, Kyung-Seop
    • New & Renewable Energy
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    • v.4 no.3
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    • pp.45-50
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    • 2008
  • GFRP based composite rotor blades were developed for 750 kW & 2 MW wind turbines. The blade sectional geometry was designed to have a general shell-spar and shear web structure. For verifying the structural safety under all relevant extreme loads specified in the GL guidelines, the structural analysis of the rotor blades was performed using commercial FEM codes. The static load carrying capacity, blade tip deflections and natural frequencies were evaluated to satisfy the strength and stability requirements. Full-scale proof tests of rotor blades were carried out with optical fiber sensors for real-time condition monitoring. Finally, the prototype of each rotor blade passed all proof tests for GL certification.

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One-Dimensional Beam Modeling of a Composite Rotor Blade (복합재 블레이드의 1차원 보 모델링)

  • Lee, Min-Woo;Bae, Jae-Sung;Lee, Soo-Yong;Lee, Seok-Joon;Jeon, Boo-Il
    • Journal of Aerospace System Engineering
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    • v.2 no.1
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    • pp.7-12
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    • 2008
  • The three-dimensional finite element modeling of a composite rotor blade is very hard and requires much computation effort. The efficient method to model a composite beam is necessary for the dynamic and aeroelastic analyses of rotor blades. In this study, the beam modeling method of a composite rotor blade is studied using VABS. The computer program, VABS (Variational Asymptotic Beam Section Analysis), uses the variational asymptotic method to split a 3-D nonlinear elasticity problem into 2-D cross-sectional analysis and 1-D nonlinear beam problem. The VABS can produce the sectional stiffness coefficients of composite rotor blades with various cross section and initial twist/curvatures, and recover the original 3-D distribution of displacement/strain/stress fields. The results of various cross section beams show that VABS gives us the accurate results comparared to commercial codes and does not need much computation effort. It can be concluded that VABS provides the efficient method to establish the FE model of a composite rotor blade.

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A Study on the Cross Sectional Properties Considering Bending-Shear Coupling Effect of Composite Rotor Blade (굽힘-전단 연성을 고려한 단면특성값이 복합재료 회전익에 미치는 영향에 관한 연구)

  • 오택열
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.4
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    • pp.89-95
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    • 1998
  • This paper focuses on the effect of structural coupling in the behavior of composite rotor blade. We have searched for bending, extension and shear coupling term with the ply angle of rotor blade and the dynamic behavior of rotor blade for each coupling term. It was found that natural frequency increases as the rotating speed of rotor blade increases. In the couplings with feathering, bending coupling is main parameter, because bending coupling term is larger than shear . Also, the couplings with feathering is less effective in 0$^{\circ}$, 90$^{\circ}$, of ply angle and more variable at blade tip.