• Title/Summary/Keyword: Composite Pipe

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Development of Composite Fly Ash Pipe (비회 운송용 유리섬유 복합관 개발)

  • Jeong, Gyu-Sang;Won, Sam-Yong;Moon, Jin-Sung
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.33-36
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    • 2007
  • The majority of fly ash pipes in thermal power stations use steel pipes. This makes frequent replacement inevitable due to severe abrasion near the hot and curved section of pipes. Recently, there have been efforts to prevent this abrasion with lining techniques using ceramic or basalt on the inner wall of the pipe. This study uses composite and anti-wear material to maximize the anti-abrasion effects on the hot section of the pipe. The thickness of the abrasion layer was determined by the abrasion ratio of material found through the experiment; the thickness of the reinforcement layer was determined by micromechanics. Experiments were conducted on epoxy resins to test for heat and abrasion. Anti-abrasion test using particle impingement was intended to recreate realistic conditions when abrasion occurs within the hot section of an actual pipe. This study analyzes the abrasion ratio obtained from both the specimen experiment and from on-site measurement and provides evidence that a combination of composites and anti-wear agent can be used to create a fly ash pipe that is lower in costs and higher in quality than what is used currently.

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An Investigation of Structural Behavior of Underground Buried GFRP Pipe in Cooling Water Intake for the Nuclear Power Plant (원전 냉각수 취수용 지중매설 GFRP관의 구조적 거동 조사)

  • Lee, Hyoung-Kyu;Park, Joon-Seok
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.6 no.2
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    • pp.91-96
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    • 2015
  • GRP pipe (Glass-fiber Reinforced Plastic Pipe) lines making use of FRP (Fiber Reinforced Plastic) are generally thinner, lighter, and stronger than the existing concrete or steel pipe lines, and it is excellent in stiffness/strength per unit weight. In this study, we present the result of field test for buried GRP pipes with large diameter(2,400mm). The vertical and horizontal ring deflections are measured for 387 days. The short-term deflection measured by the field test is compared with the result predicted by the Iowa formula. In addition, the long-term ring deflection is predicted by using the procedure suggested in ASTM D 5365(ANNEX) in the range of 40 to 60 years of service life of the pipe based on the experimental results. From the study, it was found that the long-term vertical and horizontal ring deflection up to 60 years is less than the 5% ring deflection limitation.

Evaluation of Bearing Capacities of Large Size Non-welded Composite Piles by 3-Dimensional Numerical Analysis (3차원 수치해석을 이용한 대구경 무용접 복합말뚝의 지지거동 분석)

  • Park, Jae-Hyun;Kim, Sung-Ryul;Le, Chi-Hung;Chung, Moon-Kyung
    • Journal of Ocean Engineering and Technology
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    • v.25 no.6
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    • pp.35-41
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    • 2011
  • Recently, as large structures, which should support large design loads have been constructed, the study on the large diameter composite pile becomes necessary. The large diameter composite pile has the diameter over 700mm and consists of two parts of the upper steel pipe pile and the lower PHC pile by a mechanical joint. In this research, to analyze the bearing capacity and the material strength of the composite pile, three dimensional numerical analyses were performed. First, the numerical modeling method was verified by comparing the calculated load-movement curves of the pile with those of the field pile load tests. Then, a total of twelve analyses were performed by varying pile diameter and loading direction for three pile types of PHC, steel pipe and composite piles. The results showed that the vertical and the horizontal load-movement curves of the composite pile were identical with those of the steel pipe pile and the horizontal material strength of the composite pile was 60-80% larger than that of the PHC pile.

Experimental behavior assessment of short, randomly-oriented glass-fiber composite pipes

  • Salar Rasti;Hossein Showkati;Borhan Madroumi Aghbashi;Soheil Nejati Ozani;Tadeh Zirakian
    • Steel and Composite Structures
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    • v.47 no.6
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    • pp.679-691
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    • 2023
  • The application of short, fiber-reinforced polymer composite pipes has been increasing rapidly. A comprehensive review of the prior research reveals that the majority of the previously-reported studies have been conducted on the filament-wound composite pipes, and fewer studies have been reported on the mechanical behavior of short, randomly-oriented fiber composite pipes. On this basis, the main objective of this research endeavor is to investigate the mechanical behavior and failure modes of short, randomly-oriented glass-fiber composite pipes under three-point bending tests. To this end, an experimental study is performed in order to explore the load-bearing capacity, failure mechanism, and deformation performance of such pipes. Fourteen properly-instrumented composite pipe specimens with different diameters, thicknesses, lengths, and nominal pressures have been tested and also simulated using the finite element approach for verification purposes. This study demonstrates the effectiveness of the diameter-to-thickness ratio, length-to-diameter ratio, and nominal pressure on the mechanical behavior and deformation performance of short, randomly-oriented glass-fiber composite pipes.

Geometric Nonlinear Analysis of Underground Laminated Composite Pipes (기하학적 비선형을 고려한 지하매설 복합재료 파이프의 해석)

  • 김덕현;이인원;변문주
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1988.10a
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    • pp.30-35
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    • 1988
  • An analytical study was conducted using the Galerkin technique to determine the behaviour of thin fibre-reinforced and laminated composite pipes under soil pressure. Geometric nonlinearity and material linearity have been assumed. We assumed that vertical and lateral soil pressure are proportional to the depth and lateral displacement of the pipe respectively. And we also assumed that radial shear stress is negligible because the ratio of the thickness to the radius of pipe is very small. We, in this paper, discuss the effect of the number of layer, fiber orientation, and soil property.

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Lateral Behavior of Hybrid Composite Piles Using Prestressed Concrete Filled Steel Tube Piles (긴장력이 도입된 콘크리트 충전 강관말뚝을 사용한 복합말뚝의 수평거동 특성)

  • Park, No-Won;Paik, Kyu-Ho
    • Journal of the Korean Geotechnical Society
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    • v.34 no.12
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    • pp.133-143
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    • 2018
  • Concrete filled steel tube (PCFT) piles, which compose PHC piles inside thin steel pipes, were developed to increase the flexural strength of the pile with respect to the horizontal load. In order to compare the flexural strength of PCFT pile with that of steel pipe pile, several flexural tests were performed on the PCFT and steel pipe piles with the same diameter and the P-M curves for both piles were constructed by the limit state design method. Four test piles were also installed and lateral pile load tests were performed to compare the lateral load capacities and lateral behaviors of the hybrid composite piles using PCFT piles and the existing piles such as HCP and steel pipe piles. The flexural test results showed that the flexural strength of PCFT piles was 18.7% higher than that of steel pipe piles with thickness of 12mm and the same diameter, and the mid-span deflection of piles was 50% lower than that of steel pipe piles at the same bending moment. From the P-M curves, it can be seen that the flexural strength of PCFT piles subjected to the vertical load is greater than that of steel pipe piles, but the flexural strength of PCFT piles subjected to the pullout load is lower than that of steel pipe piles. In addition, field pile load tests showed that the PCFT hybrid composite pile has 60.5% greater lateral load capacity than the HCP and 35.8% greater lateral load capacity than the steel pipe pile when the length of the upper pile in hybrid composite piles was the same.

Estimation of Vertical Load Capacity of PCFT Hybrid Composite Piles Using Dynamic Load Tests (동재하시험을 통한 긴장력이 도입된 콘크리트 충전 강관말뚝을 사용한 복합말뚝의 연직지지력 평가)

  • Park, Nowon;Paik, Kyuho
    • Journal of the Korean GEO-environmental Society
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    • v.20 no.3
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    • pp.31-38
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    • 2019
  • To determine the optimum dynamic load test analysis for PCFT (Prestressed Concrete Filled steel Tube) hybrid composite piles that PCFT piles are connected to the top of PHC piles, the dynamic load tests and CAPWAP analyses were performed on two hybrid composite piles with steel pipe and PCFT piles as upper piles. The results of the dynamic load tests and CAPWAP analyses showed that the particle velocity measured in PCFT hybrid composite piles was equal to the wave speed of PHC piles when the strain gauges and accelerometers are attached to the surface of inner composite PHC pile after removing the steel pipe in the upper PCFT pile. In addition, when assuming that the material of that upper PCFT pile was the same as that of the lower PHC pile and the cross-sectional area of the steel pipe in upper PCFT pile was converted to that for concrete through the pile model (PM) in CAPWAP analysis, the accuracy of the CAPWAP analysis result for PCFT hybrid composite piles was very high.

Reinforcement Effect of Steel-Concrete Composite Group Piles by Numerical Analysis (수치해석을 이용한 강관합성 무리말뚝의 보강효과 분석)

  • Chung, Moon-Kyung;Lee, Si-Hoon;Lee, Ju-Hyung;Kwak, Ki-Seok;Kim, Sung-Ryul
    • Journal of the Korean Geotechnical Society
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    • v.26 no.11
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    • pp.29-38
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    • 2010
  • The steel pipe of steel-concrete composite piles increases the pile strength and induces the ductile failure by constraining the deformation of the hiller concrete. In this research, the load-movement relations and the reinforcement effect by the outer steel pipe in the steel-concrete composite pile were analyzed by performing three-dimensional numerical analyses, which can simulate the yielding behavior of pile material and the elasto-plastic behavior of soils. The parameters analyzed in the study include three pile materials of steel, concrete and composite, pile diameter, pile distance and loading direction. The results showed that the axial capacity of the composite pile was about 90% larger than that of the steel pipe pile while similar to that of the concrete pile. At the allowable movement criteria, the horizontal capacity of the composite pile was about 50% lager than that of the steel pile and about 22% larger than that of the concrete pile.

Development of Glass Fiber Composite Material to Extend the Life of Fly Ash Transport Pipe: Wear Test (비회 운송관의 수명연장을 위한 유리섬유 복합재의 개발: 내마모성 평가)

  • Jeong, Gyu-Sang;Chang, Yoon-Sang
    • Clean Technology
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    • v.15 no.1
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    • pp.16-22
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    • 2009
  • In this study, a fiber reinforced plastic (FRP) pipe with superior wear resistance was developed to replace the fly ash pipe of cast iron. Wear test was performed with various combinations of SiC filler and resin materials of unsaturated polyester, vinylester, epoxy, and phenol. Test results of ASTM D4060 showed the optimal combinations of resin, filler size, and resin/filler ratios. Test results of comparison between FRP and cast iron showed the possibility to replace cast iron pipe with the FRP pipe. Field test executed to compare the wear resistance between cast iron pipe and developed FRP pipe showed the superiority of the FRP pipe.

Thermoforming Technology of Textile Composite Tubes

  • OZAKI Jun-ichi;MANABE Ken-ichi
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.04a
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    • pp.63-66
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    • 2003
  • Thermoforming of fiber reinforced thermoplastic (FRTP) braided tubes was studied as a new forming technique. FRTP braided tubes with four plies are fabricated by the pressure bonding method are used in thermoforming. Bulge forming, bending process, pipe fittings and FE analysis are carried out in this study. In bulge forming the composite tube can be expanded up to about two times initial diameter. The suggested bending process can be obtained bent products with various bending radii. In pipe fitting it is possible to fabricate T-shape fitting, cross fitting and two-branch fitting. These results exhibit developed forming processes become useful processes for textile composite tubes.

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