• Title/Summary/Keyword: Composite Fatigue analysis

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Structural Design and Experimental Investigation of A Medium Scale Composite Wind Turbine Blade Considering Fatigue Life (피로 수명을 고려한 중형 복합재 풍력터빈 블레이드의 구조설계 및 실험 평가)

  • Gong, Chang Deok;Bang, Jo Hyeok
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.3
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    • pp.23-30
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    • 2003
  • In this study, the various load cases by specified by the IEC61400-1 international specification and GL Regulations for the wind energy conversion system were considered, and a specific composite structure configuration which can effectively endure various loads was proposed. In order to evaluate the structure, the structural analysis for the composite wind turbine blade was performed using the finite element method(FEM). In the structural design, the acceptable configuration of blade structure was determined through the parametric studies, and the most dominant design parameters were confirmed. In the stress analysis using the FEM, it was confirmed that the blade structure was safe and stable for all the considerd load cases. Moreover the safety of the blade root joint with insert bolts, newly devised in this study, was checked against the design loads and also the fatigue loads. The fatigue life for operating more than 20 years was estimated by using the well-known S-N linear damage rule, the load spectrum and Spera's empirical equations. The full-scale static test was performed under the simulated aerodynamic loads. from the experimental results, it was found that the designed blade had the structural integrity. Furthermore the measured results were agreed with the analytical results such as deflections, strains, the mass and the radial center of gravity. The studied blade was successfully certified by an international institute, GL, of Germany.

Improvement of Fatigue Life and Vibrational Characteristics of Composite Material Propeller Shaft of Vehicle (수송기계용 복합재료 추진축의 피로수명 및 진동특성 향상에 관한 연구)

  • 공창덕;정진호;정종철;김기범
    • Journal of the Korean Society of Propulsion Engineers
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    • v.3 no.1
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    • pp.104-117
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    • 1999
  • The Composite materials has been used in the field of high technology industry because of high specific stiffness and high specific strength. Specially, the composite materials has been widely applied to the field of the aircraft and the transportation by the effectiveness of light weight due to low specific weight and reduction of the parts due to bonding, molding and so on. These advantages about the composite have led to study and apply in the transmission shaft for the aircraft and the drive shaft for the automobile. The composite material propeller shaft with the high vibrational stability was designed and analyzed. In order to verify the analysis, two types of experimental test which are the FFT analyzer with impact hammer and the rotational equipment were applied.

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Bearingless Rotor Hub Composite Component Fatigue Analysis of Utility Helicopter to perform the Basic Mission (기본임무를 수행하는 기동헬기에 적용될 무베어링 허브 복합재 구성품 피로수명 해석)

  • Kim, Taejoo;Kee, Youngjoong;Kim, Deog-kwan;Kim, Seung-ho
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2013.04a
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    • pp.383-389
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    • 2013
  • Rotor system is a very important part which produces lift, thrust and control force in helicopter. Component of rotor system must endure various flight load for the required life. In helicopter rotor system, bearingless rotor system is the highest technology rotor system compare with articulated and hingeless rotor system. Baaringless rotor system is not include mechanical flap hinge, lag hinge and pitch bearing. Bearingless rotor component flexbeam which made by composite material has conduct hinge and bearing role instead of mechanical flap hinge, lag hinge and pitch bearing. These characteristics has less part number and lass weight than others. In this paper, conduct safe life analysis of bearingless composite component flexbeam and torque tube applying to utility helicopter load condition.

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A new formulation of the J integral of bonded composite repair in aircraft structures

  • Serier, Nassim;Mechab, Belaid;Mhamdia, Rachid;Serier, Boualem
    • Structural Engineering and Mechanics
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    • v.58 no.5
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    • pp.745-755
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    • 2016
  • A three-dimensional finite element method is used for analysis of repairing cracks in plates with bonded composite patch in elastic and elastic plastic analysis. This study was performed in order to establish an analytical model of the J-integral for repair crack. This formulation of the J-integral to establish models of fatigue crack growth in repairing aircraft structures. The model was developed by interpolation of numerical results. The obtained results were compared with those calculated with the finite element method. It was found that our model gives a good agreement of the J-integral. The arrow shape reduces the J integral at the crack tip, which improves the repair efficiency.

Finite Element Analysis and Validation for Mode I Interlaminar Fracture behavior of Woven Fabric Composite For a Train Carbody Using CZM(Cohesive Zone Model) (CZM(Cohesive Zone Model)을 이용한 철도차량용 직물 복합재의 모우드 I 층간파괴의 해석적 연구)

  • Kim, Seung-Chul;Kim, Jung-Seok;Yoon, Hyuk-Jin;Seo, Seung-Il
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.239-246
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    • 2009
  • The Mode I interlaminar fracture toughness of woven fabric carbon/epoxy and glass/epoxy composites for a train carbody was measured and FEM analysis was conducted. The woven fabric epoxy composite manufactured by hand lay-up, has high stiffness and strength, good resistance for impact, fatigue, corrosion and in-plane failure. The DCB(Double Cantilever Beam) specimen made of woven fabric epoxy composite had the size of 180mm $\times$ 25mm $\times$ 5mm and the insert of 65mm. The Mode I interlaminar toughness of specimen was measured according to ASTM 5528-01. The crack propagation behavior of the DCB specimen was simulated using FEA with cohesive elements that model the adhesive layer between woven fabric plies.

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Electromagnetic Wave Propagation in Anisotropic Composite Structures (이방성 복합재료의 전자기파 투과특성)

  • 전흥재;신현수
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2002.04a
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    • pp.407-414
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    • 2002
  • The knowledge of interaction of electromagnetic waves in composite structures is important for designing the shielding structure for antenna such as radome. Recently, radomes are constructed in the form of foam core sandwich structures that have many mechanical advantages such as high strength, long fatigue life, low density and adaptability to the intended function of structure. However, the propagation of electromagnetic waves is affected by high anisotropic permeability and loss tangent of the composite skin. In this study, the analytical model to understand the propagation of electromagnetic waves in the anisotropic composites and foam core sandwich structures with composite skins was proposed. Numerical analyses of unidirectional composites and foam core sandwich structure as a function of incident angle were performed. From the results of analysis, the general tendencies of transmittance of electromagnetic wave through composites and foam core sandwich structure were obtained.

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Parametric study using finite element simulation for low cycle fatigue behavior of end plate moment connection

  • Lim, Chemin;Choi, Wonchang;Sumner, Emmett A.
    • Steel and Composite Structures
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    • v.14 no.1
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    • pp.57-71
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    • 2013
  • The prediction of the low cycle fatigue (LCF) life of beam-column connections requires an LCF model that is developed using specific geometric information. The beam-column connection has several geometric variables, and changes in these variables must be taken into account to ensure sufficient robustness of the design. Previous research has verified that the finite element model (FEM) can be used to simulate LCF behavior at the end plate moment connection (EPMC). Three critical parameters, i.e., end plate thickness, beam flange thickness, and bolt distance, have been selected for this study to determine the geometric effects on LCF behavior. Seven FEMs for different geometries have been developed using these three critical parameters. The finite element analysis results have led to the development of a modified LCF model for the critical parameter groups.

Comparative study on the structural behavior of a transition piece for offshore wind turbine with jacket support

  • Ma, Chuan;Zi, Goangseup
    • Steel and Composite Structures
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    • v.43 no.3
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    • pp.363-373
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    • 2022
  • As a key reinforcement connection between a tower and a substructure in offshore wind turbine system, the transition piece is inevitably subjected to cyclic dynamic environmental loads such as wind, current and wave. Therefore, well designed transition piece with high strength and good fatigue resistance is of great significance to the structural safety and reliability of offshore wind power systems. In this study, the structural behavior of the transition piece was studied by an extensive sets of finite element analyses. Three widely used types of transition piece were considered. The characteristics of stress development, fatigue life and weight depending on the type of the transition piece were investigated in the ultimate limit state (ULS) and the fatigue limit state (FLS) of a 5-MW offshore wind turbine to be placed in Korea. An optimal form of the transition piece was proposed based on this parametric study.

Stress distribution on the real corrosion surface of the orthotropic steel bridge deck

  • Kainuma, Shigenobu;Jeong, Young-Soo;Ahn, Jin-Hee
    • Steel and Composite Structures
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    • v.18 no.6
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    • pp.1479-1492
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    • 2015
  • This study evaluated the localized stress condition of the real corroded deck surface of an orthotropic steel bridge because severe corrosion damage on the deck surface and fatigue cracking were reported. Thus, a three-dimensional finite element (FE) analysis model was created based on measurements of the corroded orthotropic steel deck surface to examine the stress level dependence on the corrosion condition. Based on the FE analysis results, it could be confirmed that a high stress concentration and irregular stress distribution can develop on the deck surface. The stress level was also increased by approximately 1.3-1.5 times as a result of the irregular corroded surface. It was concluded that this stress concentration could increase the possibility of fatigue cracking in the deck surface because of the surface roughness of the orthotropic steel bridge deck.

Optimal Design for CNG Composite Pressure Vessel Using Basalt Fiber (현무암 섬유를이용한 CNG 복합재 압력용기의 최적설계)

  • Jang, Hyo Seong;Bae, Jun Ho;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.3
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    • pp.269-277
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    • 2015
  • Compressed natural gas (CNG) composite vessels for vehicles have been generally made of 34CrMo4 for a inner liner part and E-glass/epoxy for a composite layer part. But, there is a problem of material loss of CNG composite vessels used in vehicles due to the design of excessive thickness of the liner. And, light weight of the CNG composite vessel is required for improving fuel efficiency. In this study, optimal design for CNG composite pressure vessel was performed by using basalt fiber, which is the environment-friendly material having a good mechanical strength. The optimal thickness of each part (inner liner and composite layer) was determined by theoretical analysis and FEA for satisfying structural safety and lightweight of the vessel. Also, for improving fatigue life, optimal autofrettage pressure was derived from FEA results.