• 제목/요약/키워드: Composite Fatigue analysis

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Stochastic modelling fatigue crack evolution and optimum maintenance strategy for composite blades of wind turbines

  • Chen, Hua-Peng;Zhang, Chi;Huang, Tian-Li
    • Structural Engineering and Mechanics
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    • 제63권6호
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    • pp.703-712
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    • 2017
  • The composite blades of offshore wind turbines accumulate structural damage such as fatigue cracking due to harsh operation environments during their service time, leading to premature structural failures. This paper investigates various fatigue crack models for reproducing crack development in composite blades and proposes a stochastic approach to predict fatigue crack evolution and to analyse failure probability for the composite blades. Three typical fatigue models for the propagation of fatigue cracks, i.e., Miner model, Paris model and Reifsnider model, are discussed to reproduce the fatigue crack evolution in composite blades subjected to cyclical loadings. The lifetime probability of fatigue failure of the composite blades is estimated by stochastic deterioration modelling such as gamma process. Based on time-dependent reliability analysis and lifecycle cost analysis, an optimised maintenance policy is determined to make the optimal decision for the composite blades during the service time. A numerical example is employed to investigate the effectiveness of predicting fatigue crack growth, estimating the probability of fatigue failure and evaluating an optimal maintenance policy. The results from the numerical study show that the stochastic gamma process together with the proper fatigue models can provide a useful tool for remaining useful life predictions and optimum maintenance strategies of the composite blades of offshore wind turbines.

SiC 휘스커 보강 Al6061 복합재료의 통계학적 피로균열진전 수명예측 (Statistical Life Prediction of Fatigue Crack Growth for SiC Whisker Reinforced Aluminium Composite)

  • 권재도;안정주;김상태
    • 대한기계학회논문집
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    • 제19권2호
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    • pp.475-485
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    • 1995
  • In this study, statistical analysis of fatigue data which had obtained from respective 24 fatigue crack, was examined for SiC whisker reinforced aluminium 6061 composite alloy (SiC$_{w}$/A16061) and aluminium 6061 alloy. SiC volume fraction in composite alloy is 25%. The analysis results stress intensity factor range and 0.1 mm fatigue crack initiation life for SiC$_{w}$/A16061 composite & A16061 matrix are the log-normal distribution. And regression analysis by linear model, exponential model and multiplicative model were performed to find out the relationship between fatigue crack growth rate(da/dN) and stress intensity for find out the relationship between fatigue crack growth rate(da/dN) and stress intensity factor range(.DELTA.K) in the SiC$_{w}$/A16061 composite and examine the applicability of Paris' equation to SiC$_{w}$A16061 composite. Also computer simulation was performed for fatigue life prediction of SiC$_{w}$/A16061 composite using the statistical results of this study.udy.

Fatigue analysis of crumble rubber concrete-steel composite beams based on XFEM

  • Han, Qing-Hua;Yang, Guang;Xu, Jie;Wang, Yi-Hong
    • Steel and Composite Structures
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    • 제25권1호
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    • pp.57-65
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    • 2017
  • The fatigue fracture of studs is the main reason for failure of composite beams based on massive engineering practices. Hence, studying the laws of cracks initiation and propagation are of great directive significance. eXtended Finite Element Method (XFEM) is an effective method in solving moving discontinuous problems in recent years. This paper extends our recent work on the fatigue damage analysis of stud shear connectors in the steel and crumble rubber concrete (RRFC) composite beams based on XFEM. The process of crack initiation to failure of the stud is simulated and an effective calculation criteria for the fatigue life of the composite beams is put forward. After the reliability of the numerical analysis is verified based on tests results, the extensive parametric study is conducted concerning effects of different rubber contents, shear connection degrees and the stress amplitudes. Results show that with the increasing rubber contents and shear connection degrees, the fatigue lives of composite beams increase obviously. Furthermore, the relationship between the fatigue life of the stud at the edge of the shear span and the whole composite beams is studied. Finally, the S-N curves of the single stud and the whole composite beams are put forward based on XFEM.

Composite material optimization for heavy duty chassis by finite element analysis

  • Ufuk, Recep;Ereke, Murat
    • Advances in Automotive Engineering
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    • 제1권1호
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    • pp.41-59
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    • 2018
  • In the study, investigation of fiber- reinforced composite materials that can be an alternative to conventional steel was performed by finite element analysis with the help of software. Steel and composite materials have been studied on a four axle truck chassis model. Three-dimensional finite element model was created with software, and then analyzes were performed. The analyses were performed for static and dynamic/fatigue cases. Fatigue cases are formed with the help of design spectra model and fatigue analyses were performed as static analyses with this design spectra. First, analyses were performed for steel and after that optimization analyses were made for the AS4-PEEK carbon fiber composite and Eglass-Epoxy fiber composite materials. Optimization of composite material analyzes include determining the total laminate thickness, thickness of each ply, orientation of each ply and ply stacking sequence. Analyzes were made according to macro mechanical properties of composite, micromechanics case has not been considered. Improvements in weight reduction up to %50 provided at the end of the composite optimization analyzes with satisfying stiffness performance of chassis. Fatigue strength of the composite structure depends on various factors such as, fiber orientation, ply thickness, ply stack sequence, fiber ductility, ductility of the matrix, loading angle. Therefore, the accuracy of theoretical calculations and analyzes should be correlated by testing.

복합재료의 피로수명 해석 (Fatigue Life Analysis of Composite Materials)

  • 이창수;황운봉;박현철;한경섭
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 1999년도 추계학술발표대회 논문집
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    • pp.268-271
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    • 1999
  • Fatigue life Prediction is investigated analytically based on the fatigue modulus concept. Fatigue modulus degradation rate at any fatigue cycle was assumed as a power function of number of fatigue cycles. New stress function describing the relation of initial fatigue modulus and elastic modulus was used to account for material non-linearity at the first cycle. It was assumed that fatigue modulus at failure is proportional to applied stress level. A new fatigue life prediction equation as a function of applied stress is proposed. The prediction was verified experimentally using cross-ply carbon/epoxy laminate (CFRP) tube.

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GFRP 복합구조의 피로신뢰성 해석모형에 관한 연구 (Fatigue Reliability Analysis Model for GFRP Composite Structures)

  • 조효남;신재철;이승재
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 1991년도 가을 학술발표회 논문집
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    • pp.29-32
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    • 1991
  • It is well known that the fatigue damage process in composite materials is very complicated due to complex failure mechanisms that comprise debounding, matrix cracking, delamination and fiber splitting of laminates. Therefore, the residual strength, instead of a single dominant crack length, is chosen to describe the criticality of the damage accumulated in the sublaminate. In this study, two models for residual strength degradation established by Yang-Liu and Tanimoto-Ishikawa that are capable of predicting the statistical distribution of both fatigue life and residual strength have been investigated and compared. Statistical methodologies for fatigue life prediction of composite materials have frequently been adopted. However, these are usually based on a simplified probabilistic approach considering only the variation of fatigue test data. The main object of this work is to propose a fatigue reliability analysis model which accounts for the effect of all sources of variation such as fabrication and workmanship, error in the fatigue model, load itself, etc. The proposed model is examined using the previous experimental data of GFRP and it is shown that it can be practically applied for fatigue problems in composite materials.

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Fatigue Life Prediction of Laminated Composite Materials by Multiple S-N Curves and Lamina-Level Failure Criteria

  • Hangil You;Dongwon Ha;Young Sik Joo;Gun Jin Yun
    • Composites Research
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    • 제36권1호
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    • pp.42-47
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    • 2023
  • In this paper, we present a fatigue life prediction methodology using multiple S-N curves according to the different stress states of laminated composites. The stress states of the plies of the laminated composites are classified into five modes: longitudinal tension or compression and transverse tension or compression, and shear according to the maximum stress criterion and Puck's criterion with a scaling factor K. This methodology has advantages in computational cost, and it can also consider microstructural characteristics of the composites by applying different S-N curves. The S-N curves for the fatigue analysis are obtained by experimental fatigue test. The proposed methodol is implemented into commercial software, ABAQUS user material subroutine and therefore, the fatigue analysis is conducted using the structural analysis results. The finite element (FE) simulation results are presented for unidirectional composites with and without open-hole. The FE simulation results show that the stress condition is different depending on the fiber orientation of the unidirectional composite, so the fatigue life is calculated with different S-N curves.

Residual bearing capacity of steel-concrete composite beams under fatigue loading

  • Wang, Bing;Liu, Xiaoling;Zhuge, Ping
    • Structural Engineering and Mechanics
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    • 제77권4호
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    • pp.559-569
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    • 2021
  • This study was conducted to investigate the residual bearing capacity of steel-concrete composite beams under high-cycle fatigue loading through experiments and theoretical analysis. Six test beams with stud connectors were designed and fabricated for static, complete fatigue, and partial fatigue tests. The failure modes and the degradation of several mechanical performance indicators of the composite beams under high-cycle fatigue loading were analyzed. A calculation method for the residual bearing capacity of the composite beams after certain quantities of cyclic loading cycles was established by introducing nonlinear fatigue damage models for concrete, steel beam, and shear connectors beginning with the material residual strength attenuation process. The results show that the failure mode of the composite beams under the given fatigue load appears to be primarily affected by the number of cycles. As the number of fatigue loadings increases, the failure mode transforms from mid-span concrete crushing to stud cutting. The bearing capacity of a 3.0-m span composite beam after two million fatigue cycles is degraded by 30.7% due to premature failure of the stud. The calculated values of the residual bearing capacity method of the composite beam established in this paper agree well with the test values, which indicates that the model is feasibly applicable.

GL Guideline에 의거한 소형 풍력발전용 복합재 블레이드의 피로 저항성 평가 (Evaluation for Fatigue Resistance of Small Wind Turbine Composite Blade according to GL Guideline)

  • 장윤정;강기원
    • 한국유체기계학회 논문집
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    • 제16권4호
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    • pp.15-21
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    • 2013
  • This study aims to estimate the fatigue resistance of small wind composite blade using the fatigue life estimation formula in the GL guideline. For this, firstly, we estimated a turbine blade's bending moment spectrum by using wind profile wind profile and BEMT. And fatigue tests were performed to obtain the S-N curve of composite materials used in blade. In addition, a finite element analysis was used to identify fatigue critical locations and fatigue stress spectrum. And the fatigue resistance of composite blade were evaluated using the rainflow cycle counting, and Goodman diagram and the fatigue life estimation formula in the GL guideline.

Study on stiffness deterioration in steel-concrete composite beams under fatigue loading

  • Wang, Bing;Huang, Qiao;Liu, Xiaoling;Ding, Yong
    • Steel and Composite Structures
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    • 제34권4호
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    • pp.499-509
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    • 2020
  • The purpose of this paper is to investigate the degradation law of stiffness of steel-concrete composite beams after certain fatigue loads. First, six test beams with stud connectors were designed and fabricated for static and fatigue tests. The resultant failure modes under different fatigue loading cycles were compared. And an analysis was performed for the variations in the load-deflection curves, residual deflections and relative slips of the composite beams during fatigue loading. Then, the correlations among the stiffness degradation of each test beam, the residual deflection and relative slip growth during the fatigue test were investigated, in order to clarify the primary reasons for the stiffness degradation of the composite beams. Finally, based on the stiffness degradation function under fatigue loading, a calculation model for the residual stiffness of composite beams in response to fatigue loading cycles was established by parameter fitting. The results show that the stiffness of composite beams undergoes irreversible degradation under fatigue loading. And stiffness degradation is associated with the macrobehavior of material fatigue damage and shear connection degradation. In addition, the stiffness degradation of the composite beams exhibit S-shaped monotonic decreasing trends with fatigue cycles. The general agreement between the calculation model and experiment shows good applicability of the proposed model for specific beam size and fatigue load parameters. Moreover, the research results provide a method for establishing a stiffness degradation model for composite beams after fatigue loading.