• Composites Research
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• v.28 no.4
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• pp.212-218
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• 2015

A large composite spar was manufactured using an automatic fiber placement (AFP) machine. To verify its structural performance, the weakest part of the structure, which is called 'corner radius', was tested under bending and examined by finite element analysis. Since the application of AFP machine to composite structure fabrication is still in early stage in Korea, this paper presents the summary of whole process for manufacturing composite spar using AFP machine from mandrel design and analysis to verification test. The deflection and stress by mandrel weight and AFP machine force, thermal deformation and natural frequency were all examined for mandrel design. The target structure was composite C-spar and cured in an autoclave. Test results were compared with nonlinear finite element analysis results to show that the structure has the strength close to the theoretical value. It was confirmed that the corner radius of the spar manufactured by AFP process showed deviation less than 20% compared with first ply failure strength. The results indicate that the AFP technology could be used for large scale composite structure production in the near future.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2002.10a
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• pp.193-197
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• 2002

Polyurethane casting wing fairings included in F-5E/F 15% spar kit are to be installed on aircraft wing surfaces and used for compensating the changes of the aerodynamic configuration by the leading edge extension fairings. These fairing are mandatory items in repairing wing areas and was imported from foreign supplier with long term delivery and high cost. Accordingly, local manufacturing is necessary to get rid of above disadvantages such as long term delivery and high cost. Basic properties test of specimen to be developed and part's requirements after localization was taken and its values were similar or higher when comparing with the original's even in low temp test at -55C. Casting mold process was used to manufacture the polyurethane fairings and its demensional stability ＆ physical condition was proper and met to the related specification and drawing's requirements

• Composites Research
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• v.15 no.1
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• pp.1-8
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• 2002

In this study, the flutter analysis for a rectangular box wing and an actual fighter wing with composite shin, aluminum spar and aluminum rib has been conducted. A conservative 3D wing-box model of an actual wing is modeled by MSC/PATRAN and the corresponding free vibration analysis has been performed by MSC/NASTRAN. The finite elements of membrane, rod and shear panel are used. Using the practical ply angles, various composite laminates are composed and analysed. The DLM code which is linear aerodynamic theory in frequency domain is applied to calculate unsteady aerodynamic pressure in subsonic flow region and the V-g and p-k methods are applied to obtain the solution of aeroelastic governing equation in frequency domain.

• Composites Research
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• v.35 no.5
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• pp.340-346
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• 2022

In this study, an optimal structural design of composite helicopter blades is performed using the genetic algorithm-based optimizer PSGA (Particle Swarm assisted Genetic Algorithm). The blade sections consist of the skin, spar, form, and balancing weight. The sectional geometries are generated using the B-spline curves while an opensource code Gmsh is used to discretize each material domain which is then analyzed by a finite element sectional analysis program Ksec2d. The HART II blade formed based on either C- or D-spar configuration is exploited to verify the cross-sectional design framework. A numerical simulation shows that each spar model reduces the blade mass by 7.39% and 6.65%, respectively, as compared with the baseline HART II blade case, while the shear center locations being remain close (within 5% chord) to the quarter chord line for both cases. The effectiveness of the present optimal structural design framework is demonstrated, which can readily be applied for the structural design of composite helicopter blades.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.50 no.5
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• pp.317-323
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• 2022

In this paper, a deep neural network(DNN) model for predicting the vibration characteristics of the composite rotor blade with c-spar cross section was developed. Herein, the present DNN model is defined by using the natural frequencies obtained through the in-house code based on the nonlinear co-rotational(CR) shell element. For the present DNN model, the accuracy of the model was evaluated via the data with a random distribution of thickness and a tendency to decrease in thickness along the blade span.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2004.04a
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• pp.18-21
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• 2004

A GFRP based composite blade was developed for a 750kW wind energy conversion system of type class I. The blade sectional geometry was designed to have a general shell-spar structure. The load cases specified in the IEC61400-1 international specification were considered. For withstanding all relevant extreme loads, the structural analysis for the complete blade was performed using a commercial FEM code. The static load carrying capacity, buckling stability, blade tip deflection and natural frequencies at various rotational speeds were evaluated to satisfy the strength requirements in accordance with the IEC61400-1 and GL Regulations. For designing a lightweight blade, the thickness and the lay-up pattern of the skin-foam sandwich structures were optimized iteratively using the DOT program T-bolts were used for joining the blade root and the hub, which were modeled using a 3D FE volume model. In order to confirm the safety of the root connection, the static stresses of the thick root laminate and the steel. bolts were predicted by taking account of the bolt pretension and the root bending moments. The calculated stresses were compared with the material strengths.