• 제목/요약/키워드: Component based fatigue analysis

검색결과 58건 처리시간 0.029초

대규모해석을 활용한 수직형 배열회수 증기발생기의 안전설계에 관한 연구 (Study on Safety Design of Vertical-Type Heat Recovery Steam Generator Based on Large-Scale Analysis)

  • 류태영;양상모;장현민;최재붕;명기출;이동윤;최신범
    • 대한기계학회논문집A
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    • 제36권12호
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    • pp.1535-1542
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    • 2012
  • 배열회수 증기발생기는 복합발전플랜트에서 사용되는 주요기기로서, 박판으로 제작된 대형구조물이며 열변형과 열피로에 매우 민감하다. 따라서 운전 중에 발생하는 열피로에 의한 파손을 예방하기 위하여 대규모해석 기반의 안전성 평가가 필요하다. 따라서 본 연구에서는 대규모해석을 수행하고 이를 활용하여 배열회수 증기발생기의 손상 메커니즘 분석 및 해결방안을 도출하고자 한다. 또한 이를 반영하여 열변형과 열피로를 예방하고 건전성을 확보할 수 있는 모델을 제안 및 검증하고자 한다. 이는 수직형 배열회수 증기발생기의 안전성 향상을 위한 기초자료로 활용된다.

표면아래응력을 고려한 기어이의 크라우닝 최적화에 관한 연구 (Optimization of the Gear Tooth Crowning Amount Considering Contact Subsurface Stress)

  • 이상돈;김종성;조용주
    • Tribology and Lubricants
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    • 제25권1호
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    • pp.38-42
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    • 2009
  • Gear is an essential component of an automotive. Crowning is used for tooth modification of a gear. The basic concept of gear tooth crowning is to reduce the stress concentration in edge of contact area and appropriate profile modifications can help gears to resist scoring, pitting, and tooth breakage. In this study, a method to determinate spur gear tooth crowning amount to make smooth surface stress and subsurface stress distribution is proposed. This method is based on the contact analysis.

CVVL BLDC 모터의 열피로 가속시험을 통한 수명보증시험 설계 (A Study on Reliability Compliance Test based on Thermal Fatigue Accelerated Test for CVVL BLDC Motor)

  • 이상훈;박상욱;김민근;선한걸;홍성렬;한만승
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제15권4호
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    • pp.241-247
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    • 2015
  • Purpose : The demand for higher fuel economy vehicles has helped develop fuel-efficient vehicles such as a CVVL called continuous variable valve lift. Existing CVVL has been applying DC type motor to control intake valve, but recently some car parts manufacturers have been developing a BLDC type CVVL motor for improvements of endurance performance. The purpose of this study is to find the potential failure mechanism of the CVVL BLDC moto in early stage of development based on the design properties and design the accelerated life test model. Methods : CVVL BLDC is consist of brushs, coil, magnetic, PCB, bearing and so on. Each component has a latent failure mechanism caused by temperature, humidity, vibration. By analysis result of the failure mechanism, thermal fatigue is the most important factor of a durability of CVVL BLDC motor. So, we designed a new accelerated life test model for guarantee of the CVVL BLDC motor. Results : A crack occurred on via hole in test using the conditions we designed, so we did change the design to avoid this failure. The via hole dimension is changed a little larger, as a result we achieve improvements in reliability of the CVVL BLDC motor. By applying various kinds and extreme level of stresses, we can find the operating limits of products. Conclusion : In thesis, We analyzed the failure mechanism of CVVL BLDC and designed an accelerated life test method to give a guarantee for reliability. Based on the test results, we could improve the reliability of developments by change of design.

피로파괴 이론과 FEM에 기초한 발사 및 궤도 환경에서의 기판 및 소자의 구조건전성 분석 (Mechanical Stability Analysis of PCB and Component for Launch and On-orbit Environment based on Fatigue Failure Theory and FEM)

  • 정석용;오현웅;이경주;김병수
    • 한국항공우주학회지
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    • 제39권10호
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    • pp.952-958
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    • 2011
  • 우주용 영상센서의 비균일 출력특성 교정을 통한 영상품질향상을 목적으로 하는 탑재교정장치는 균일한 온도정보 제공을 위한 흑체, 교정임무 수행 중 흑체 지향을 위해 전개 및 수납 기능을 갖는 교정용 구동미러 그리고 상기 구성품의 제어를 담당하는 탑재교정장치 제어용 전장유닛으로 구성된다. 탑재교정장치 제어용 전장품의 발사 및 궤도환경에서의 구조건전성 확보를 위해 소자 납땜부에 대한 열탄성 해석과 피로파괴 이론에 기초한 구조 열해석을 실시하였으며, 이를 통하여 전장품의 구조 건전성을 평가하였다. 본 논문에서는 전자기판에 장착된 소자별 안전성 검토를 위해 일반적으로 적용되는 해석적 방법과 FEM으로부터 도출된 결과를 비교 및 검토하여 피로파괴 이론에 기초한 구조 건전성 예측이 유용함을 입증하였다.

신뢰성 해석에 기초한 보강된 실린더 부재의 최적구조설계 (Optimum Structural Design of Stiffened Cylinders Based on Reliability Analysis)

  • 이주성
    • 대한조선학회지
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    • 제27권4호
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    • pp.67-71
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    • 1990
  • 본 논문에서는 신뢰도(reliability)에 제한조건을 두어, 부유식 해양구조물의 주요 부재인 보강된 실린서의 최적설계를 다루었다. 기대되는 총비용을 목적함수로 하여 최소화하였다. 그 총비용은 구조적 비용과 파괴로 인해 예상되는 비용(expected failure cost)으로 구성된다. 여러 설계규정에서 요구하는 설계 요구사항을 역시 제한조건으로서 고려하였다. 본 논문에서는 안전성 측면에서 중요한 구조부재만의 신뢰도를 고려하였고, 시스템의 파괴확율은 일반적으로 부재의 파괴확율보다 상당히 작고 또한 시스템 파괴에 의한 비용을 추정하는 것은 매우 어려우므로 시스템의 파괴는 고려하지 않았다. 또한 파괴모드로써 최종파괴만을 다루었고 피로파괴는 고려하지 않았다. 몇가지 최적설계의 예를 본 논문의 결과로서 보여 주었으며 또한 동일한 구조부재의 설계공식에 따른 최적설계를 비교하기 위해 보강된 실린더의 설계시 현재 사용하는 다른 형태의 설계공식을 갖고 최적설계 결과를 유도하였다. 본 논문에서는 그 결과들로부터 신뢰성해석에 기초한 최적화 과정을 통해 다른 구조물의 설계시 보다 많은 비용의 절감을 꾀할 수 있는 가능성으로부터 그 중요성이 강조되었다.

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회전익 항공기 구조건전성 향상을 위한 주륜착륙장치 결함 개선연구 (The Study on Improvement about Structural Integrity of Main Landing Gear for Rotorcraft)

  • 장민욱;이윤우;서영진;지상용
    • 한국산학기술학회논문지
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    • 제20권10호
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    • pp.459-467
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    • 2019
  • 착륙장치는 회전익 항공기 및 탑승 병력의 생명을 보호해야 하는 고도의 안전성이 요구되는 주요 구성품으로 이/착륙 시 충격을 흡수하고 지상에서 활주 및 계류 시 동체를 지지한다. 특히 항공기 동체를 지지하는 주륜 착륙장치는 지면으로부터 시작되는 충격을 완충장치와 타이어를 통해 대부분 흡수하는 역할을 수행하게 되는데, 이를 통해 항공기에 탑승한 조종사의 안전을 보장하고, 임무 수행 간 병력의 작전 운용능력을 만족시킨다. A 기종 회전익 항공기 운용 중에, 우측 주륜 착륙장치 구성품인 피스톤 핀(Piston Pin)이 다수 파손된 것이 확인되었다. 따라서 본 연구에서는 주륜 착륙장치에서 발견된 피스톤 핀(Piston Pin) 균열 현상에 대한 근본적인 원인을 찾기 위해, 파면 분석에서부터 비행 시험을 통한 착륙 하중 해석에 이르기까지 다양한 원인 규명 방법을 모색하였다. 특히 개발 당시 피스톤 핀에 적용되었던 드래그 빔(Drag beam) 구성품과의 체결 토크에 대한 영향성을 토대로 균열 발생 가능성들에 대한 분석을 수행하였으며, 이를 통해 피로 수명과 구조건전성을 확보할 수 있는 방안을 제시하였다.

보일러 고온요소의 수명 감시시스템 소프트웨어 개발 (Development of On-line Life Monitoring System Software for High-temperature Components of Power Boilers)

  • 윤필기;정동관;윤기봉
    • 한국에너지공학회:학술대회논문집
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    • 한국에너지공학회 1999년도 춘계 학술발표회 논문집
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    • pp.171-176
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    • 1999
  • Nondestructive inspection and accompanying life analysis based on fracture mechanics were the major conventional methods for evaluating remaining life of critical high temperature components in power plants. By using these conventional methods, it has been difficult to perform in-service inspection for life prediction. Also, quantitative damage evaluation due to unexpected abrupt changes in operating temperature was almost impossible. Thus, many efforts have been made for evaluating remaining life during operation of the plants and predicting real-time life usage values based on the shape of structures, operating history, and material properties. In this study, a core software for on-line life monitoring system which carries out real-time life evaluation of a critical component in power boiler(high temperature steam headers) is developed. The software is capable of evaluating creep and fatigue life usage from the real-time stress data calculated by using temperature/stress transfer Green functions derived for the specific headers and by counting transient cycles. The major benefits of the developed software lie in determining future operating schedule, inspection interval, and replacement plan by monitoring real-time life usage based on prior operating history.

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Seismic damage mitigation of bridges with self-adaptive SMA-cable-based bearings

  • Zheng, Yue;Dong, You;Chen, Bo;Anwar, Ghazanfar Ali
    • Smart Structures and Systems
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    • 제24권1호
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    • pp.127-139
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    • 2019
  • Residual drifts after an earthquake can incur huge repair costs and might need to replace the infrastructure because of its non-reparability. Proper functioning of bridges is also essential in the aftermath of an earthquake. In order to mitigate pounding and unseating damage of bridges subjected to earthquakes, a self-adaptive Ni-Ti shape memory alloy (SMA)-cable-based frictional sliding bearing (SMAFSB) is proposed considering self-adaptive centering, high energy dissipation, better fatigue, and corrosion resistance from SMA-cable component. The developed novel bearing is associated with the properties of modularity, replaceability, and earthquake isolation capacity, which could reduce the repair time and increase the resilience of highway bridges. To evaluate the super-elasticity of the SMA-cable, pseudo-static tests and numerical simulation on the SMA-cable specimens with a diameter of 7 mm are conducted and one dimensional (1D) constitutive hysteretic model of the SMAFSB is developed considering the effects of gap, self-centering, and high energy dissipation. Two types of the SMAFSB (i.e., movable and fixed SMAFSBs) are applied to a two-span continuous reinforced concrete (RC) bridge. The seismic vulnerabilities of the RC bridge, utilizing movable SMAFSB with the constant gap size of 60 mm and the fixed SMAFSBs with different gap sizes (e.g., 0, 30, and 60 mm), are assessed at component and system levels, respectively. It can be observed that the fixed SMAFSB with a gap of 30 mm gained the most retrofitting effect among the three cases.

Stress Analysis of Femoral Stems on Non-Cemented Total Hip Replacement - A Three-Dimensional Finite Element Analysis -

  • Kim, Sung-Kon;Chae, Soo-Won;Jeong, Jung-Hwan
    • 대한의용생체공학회:학술대회논문집
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    • 대한의용생체공학회 1997년도 추계학술대회
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    • pp.263-266
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    • 1997
  • Three dimensional numerical model based on the finite element method(FEM) were developed to predict the mechanical behavior of hip implants. The purpose of this study is to investigate the stress distribution of two types of cementless total hip replacement femoral component -a straight stem and a curved stem, and to compare their effect on the stress shielding between two types by three dimensional finite element method. The authors analyzed von Mises stress in the cortex & stem and compared the stress between the straight and the curved stem. In comparison of stresses between two different design of femoral stem, there was 25% more decrease of stress in straight stem than curved stem in the medial cortex at proximal region. The straight stem had consistently much lower stresses than the curved stem throughout the whole medial cortex with maximum 70% reduction of stress. However, there was little change in stress between nature and 2 implanted femur throughout the lateral cortex. Stress of femoral stem was much higher in the straight stem than the curved stem up to 60%. The straight stem had more chance of stress shielding and a risk of fatigue fracture of the stem compared with the curved stem in noncement hip arthroplasty. In design of femoral stem still we have to consider to develop design to distribute more even stress on the proximal medial cortex.

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A methodology for remaining life prediction of concrete structural components accounting for tension softening effect

  • Murthy, A. Rama Chandra;Palani, G.S.;Iyer, Nagesh R.;Gopinath, Smitha
    • Computers and Concrete
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    • 제5권3호
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    • pp.261-277
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    • 2008
  • This paper presents methodologies for remaining life prediction of plain concrete structural components considering tension softening effect. Non-linear fracture mechanics principles (NLFM) have been used for crack growth analysis and remaining life prediction. Various tension softening models such as linear, bi-linear, tri-linear, exponential and power curve have been presented with appropriate expressions. A methodology to account for tension softening effects in the computation of SIF and remaining life prediction of concrete structural components has been presented. The tension softening effects has been represented by using any one of the models mentioned above. Numerical studies have been conducted on three point bending concrete structural component under constant amplitude loading. Remaining life has been predicted for different loading cases and for various tension softening models. The predicted values have been compared with the corresponding experimental observations. It is observed that the predicted life using bi-linear model and power curve model is in close agreement with the experimental values. Parametric studies on remaining life prediction have also been conducted by using modified bilinear model. A suitable value for constant of modified bilinear model is suggested based on parametric studies.