• 제목/요약/키워드: Complex forming method

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In-Process합성에 의한 고기능 금속간화합물의 복합성형 (Complex Forming of the High-Functional Intermetallic Compound by the In Process Synthesis)

  • 한정현;박성갑;박용호
    • 한국분말재료학회지
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    • 제13권6호
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    • pp.408-414
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    • 2006
  • [ $MoSi_2$ ] alloys with Al, B or Nb were prepared by an advanced consolidation process that combined mechanical alloying with pulse discharge sintering (complex forming) to improve the mechanical properties. Their microstructure and mechanical properties were investigated. The $MoSi_2$ alloys fabricated by complex forming method showed very fine microstructure when compared with the sample sintered from commercial $MoSi_2$ powders. Alloys made from powders milled in Ar gas had fewer silica or alumina phases as compared to their counterparts sintered from powders milled in air. In densification of the sintered body, addition of B was more effective than Al or Nb. Both Victors hardness and tensile test indicated that the alloy fabricated by the complex forming method showed better properties than the sample sintered from commercial $MoSi_2$ powders. The Al added alloy sintered from the powders milled in air had the superior mechanical properties due to the suppression of $SiO_2$ and formation of fine $Al_2O_3$ particles.

콤플렉스법을 이용한 U-채널 성형의 스프링백 강건 설계 (Robust design of springback in U-channel forming using complex method)

  • 인정제;김경모;박종천
    • 한국기계가공학회지
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    • 제12권1호
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    • pp.117-125
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    • 2013
  • Variations of springback in stamped parts are induced by the uncontrollable noises including the variation of incoming material properties, lubrication and other forming process parameters. Reduction of springback variation is very important during springback compensation processes on stamping dies and assembly processes. To reduce the variation of springback, a robust optimization methodology which uses complex method combined with orthogonal array is proposed. The proposed method is applied to the robust design of U-channel die for the reduction of side wall curl. It is shown that the drawbead and die radius of U-channel draw die can be effectively optimized by the proposed method.

2속성 강건 설계를 이용한 박판성형공정의 최적화 (Optimization of Sheet Metal Forming Process Based on Two-Attribute Robust Design Methodology)

  • 김경모;인정제;박종천
    • 한국기계가공학회지
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    • 제13권2호
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    • pp.55-63
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    • 2014
  • Fractures and wrinkles are two major defects frequently found in the sheet metal forming process. The process has several noise factors that cannot be ignored when determining the optimal process conditions. Therefore, without any countermeasures against noise, attempts to reduce defects through optimal design methods have often led to failure. In this study, a new and robust design methodology that can reduce the possibility of formation of fractures and wrinkles is presented using decision-making theory. A two-attribute value function is presented to form the design metric for the sheet metal forming process. A modified complex method is adopted to isolate the optimal robust design variables. One of the major limitations of the traditional robust design methodology, which is based on an orthogonal array experiment, is that the values of the optimal design variables have to coincide with one of the experimental levels. As this restriction is eliminated in the complex method, a better solution can be expected. The procedure of the proposed method is illustrated through a robust design of the sheet metal forming process of a side member of an automobile body.

뮤지엄 컴플렉스 조성을 위한 모데르네 피나코텍의 디자인 방법에 관한 고찰 (A Study on the Design Method of Pinakothek der Moderne for Forming the Museum Complex)

  • 박성호;박무호;임채진
    • 한국실내디자인학회:학술대회논문집
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    • 한국실내디자인학회 2004년도 춘계학술발표대회 논문집
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    • pp.77-80
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    • 2004
  • The Pinakothek der Moderne(Munich, 1996-2002, Stephan Braunfels) in planned to form the Museum Complex, with the 4th Pinakothek harmonized with Alte Pinakothek(Munich, 1826-36, L.von.Klenze) and The Neue Pinakothek(Munich, 1981, Alexander von Branca). The Purpose of this study is to find the design method of Pinakothek der Moderne for forming the Musuem Complex

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무가압 분말 충전 성형법을 이용한 알루미나 세라믹스의 제조: (I) 무가압 분말 충전 성형법 개발 및 성형체 특성 관찰 (Preparation of Alumina Ceramics by Pressureless Powder Packing Forming Method: (I) Development of Pressureless Powders Packing Forming Method and Characterization of Green Body)

  • 박정현;성재석;이상진
    • 한국세라믹학회지
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    • 제31권1호
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    • pp.31-38
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    • 1994
  • To overcome the demerit of conventional forming method, new forming method, pressureless powder packing forming method, was investigated. This technique is performed by powder packing followed by the infiltration of binder solution. Various alumina powders were used as starting materials and the powders showing good packing condition through powder packing experiment were chosen. The green densities prepared by this new forming method with these powders were lower than those of specimens by pressing method, but, nearly same density was obtained in case of green body prepared with the powders having high packing density. The distribution of binder in a green body was homogeneous and it was possible to a complex shape form by this forming method.

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무가압 분말 충전 성형법에 의해 제조된 Si-SiC 복합체에 관한 연구 (A Study on the Si-SiC Composites Fabricated by Pressureless Powder Packing Forming Method)

  • 박정현;임은택;성재석;최헌진;이준석
    • 한국세라믹학회지
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    • 제32권6호
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    • pp.710-718
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    • 1995
  • The new forming method, Pressureless Powder Packing Forming Method was applied to the manufacturing of reaction sintered SiC. After the experiments of vibratory powder packing and binder infiltration, the abrasive SiC powder of which mean size is 45${\mu}{\textrm}{m}$ was selected to this forming method. Uniform green bodies with porosity of 45% and narrow pore size distribution could be formed by this new forming method. Also, complex or varied cross-sectional shapes could be easily manufactured through the silicone rubber mould used in this forming method. Maximum 15 wt% amorphous carbon was penetrated into green body by multi impregnation-carbonization cycles. And reaction-bonded SiC was manufactured by infiltration of SiC-carbon shaped bodies with liquid silicon.

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착체 생성에 의한 황련 알칼로이드의 분리 및 정량 (Isolation and Determination of Alkaloids in Coptis Rhizome by Forming Complex)

  • 임소연;김대근;신태용;임종필;엄동옥
    • 약학회지
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    • 제46권4호
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    • pp.226-230
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    • 2002
  • The Coptis Rhizome is known for containing a number of isoquinoline type alkaloids. Berberine, coptisine and palmatine are the major constituents of alkaloids. The alkaloids were isolated and determined by forming complex from Coptis japonica (Ranunculaceae). For the determination of these alkaloids, a new spectrophotometric method was developed with a simple and selective sample clean-up using thiocyanatocobaltate[II] complex ion. The absorbance of alkaloidal complex in l,2-dichloroethane solution was measured at 625 nm. A calibration curve for the alkaloids isolated from Coptis Rhizome was linear over the concentration range of 0.2-0.3 mg/mι. The method proved to be rapid, simple and reliable for the isolation and the determination of the alkaloids in Coptis Rhizome.

Fabrication of Hollow Cylinder Tank Using Superplastic Forming Technology

  • Lee, Ho-Sung;Yoon, Jong-Hoon;Yi, Yeong-Moo
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2008년 영문 학술대회
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    • pp.799-803
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    • 2008
  • The possibility of manufacturing titanium hollow cylinder tank for ramjet engine was demonstrated with superplastic forming of subscale article. An innovative manufacturing method to produce complex configuration from titanium multi-sheets by low hydrostatic pressure was presented. Finite element analysis on superplastic blow forming process has been carried out in order to improve the forming process when manufacturing subscale hollow cylinder structure using Ti-6Al-4V multi-sheets. The simulation focused on the reduction of forming time and obtaining finally required shape throughout investigating the deformation mode of sheet according to the forming conditions and die geometry. From pre-sized titanium sheets, near net shape of hollow cylinder tank is obtained by superplastic blow forming conducted using gas pressure of 15bar at 1148K. The result shows that the manufacturing method with superplastic forming of multi-sheets of titanium alloy has been successful for near net shape forming of subscale hollow cylinder tank of ramjet engine.

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다이레스 포밍을 이용한 브레이크 더스트 쉴드 시작품 제작 (Prototype Manufacturing of a Brake Dust Shield by Dieless CNC Forming Technology)

  • 강재관
    • 한국기계가공학회지
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    • 제6권4호
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    • pp.36-43
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    • 2007
  • Dieless CNC forming is an innovative technology which can form various materials with complex shape by numerically controlled incremental forming process. In order to apply the technology to industrial parts, however, many problems such as spring-back, rising of material, and trimming difficulty must be solved. In this paper a new dieless CNC forming method to improve forming quality is proposed, which consists of how to modify its original shape in CAD and how to generate its CNC tool path in CAM. The effectiveness of the proposed procedures is tested with a brake dust shield of a vehicle. The results shows that the method proposed enhances the forming quality up to 48% compared to traditional method.

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STL offset을 이용한 다이레스 CNC 포밍용 등고선 공구경로 생성 (Contouring Tool Path Generation for Dieless CNC Forming using STL Offset)

  • 강재관;최동우
    • 한국정밀공학회지
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    • 제23권2호
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    • pp.191-198
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    • 2006
  • Dieless CNC forming is an innovative technology which can form various materials with complex shape by numerically controlled incremental forming process. In this paper, a method of NC tool path generation based on an STL file for dieless CNC forming is proposed. Tool trajectory adopts the principle of layered manufacturing in rapid prototyping technology, but it is necessary to consider STL offset because of the ball shaped tool with a radius. Vertex offset method which enables to compute offset STL directly is engaged for STL offset. The offseted STL is sliced by cutting planes to generate contouring tool path. Algorithm is implemented on a computer and experimented on a dieless CNC forming machine to show its validity.