• 한국정밀공학회지
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• 제10권3호
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• pp.198-204
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• 1993

The study is concerned with finite element analysis and design of axisymmetric deep drawing by local heating. When the bottom shape of a cup is not flat but in complex-shaped, i.e., hemispherical, the cup cannot be drawn in one or two processes in the conventional deep drawing process and the limit drawing ratio is limited as well. By introducing local heating selectively with regards to the heating position, the formability of the sheet metal can be greatly increased with the reduced number of processes. In the Process analysisthe rigid- viscoplastic finite element method is employed and the temperature effect is incorporated. Bishop's step-wise decoupled method is employed to analyze the thermomechanical interaction between deformation and heat transfer. Axisymmetric deep drawing of a hemisphere-bottomed cup has been analyzed for various combinations of heat application in the punch and the die. At the first stage of deep drawing stretch forming is practically carried out by firmly pressing the blankholder with the punch and the die heated at various levels of temperature. Then at the second stage the same cup is drawn for the saame or different combination of temperature. From the computation, it has thus been shown that the fromability of a cup is greatly increased in two-stage deep drawing with increased limet drawing ratio.

• 에너지공학
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• 제22권4호
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• pp.399-405
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• 2013

엔진 실린더 내부의 난류유동 특성은 내연기관의 열효율을 결정하는 매우 중요한 역할을 한다. 실린더 내 난류유동은 복잡한 3차원 유동으로 유동특성에 대한 자세한 정보는 엔진설계의 최적화를 위해 필수적이다. 균일 예혼합 압축착화(HCCI) 엔진은 가솔린과 디젤엔진 사이의 하이브리드 연소개념이다. 실린더 내 기체의 난류유동은 운동량과 열의 혼합 및 전달률을 증가시키므로 벽면에서의 열전달에 관여하여 HCCI 연소 과정에 중요한 영향을 미치게 된다. 본 연구에서는 연소실 형상에 따른 연소실 내의 기체 난류유동을 LES 모델을 사용한 전산수치해석을 통해 분석하여 HCCI 엔진 연소과정에 미치는 영향을 확인하였고 연구결과는 HCCI 엔진에서 연소실 형상에 따른 연소 특성과 엔진 성능을 개선하기 위한 기본적인 지침에 활용될 수 있다.

• 대한기계학회논문집B
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• 제34권7호
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• pp.679-688
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• 2010

본 연구에서는 기존의 역열전달 문제(inverse heat transfer problem)와 같이 역해석(inverse analysis)을 통해 미지의 파라미터를 추정(estimation)하는 개념을 복잡한 연소문제에 도입하였다. 기존의 연구에서는 역해석 기법을 연소문제 자체에 보다는 대부분 연소현상을 동반한 복사열전달과 같은 역열전달 문제에 국한해서 적용하고 있기 때문에, 열전달 문제에 한정되어 사용되고 있는 기존의 역해석을 새로운 공학문제에 확장하여 적용함과 동시에 효율적인 연소기 설계 및 최적화 개념을 제시하는데 본 연구의 의의가 있다고 할 수 있다. 이를 위해 실제적으로 많이 사용하고 있는 축대칭 원통형 연소기 내부로 주입되는 메탄($CH_4$)과 산소($O_2$) 성분의 초기 질량분율 값을 연소기 입구 근방에서 측정한 개스의 온도 데이터를 이용하여 역추정하였다. 이때, 복잡한 확산지배 연소 현상을 효율적으로 역해석하기 위해 최적화 방법 중의 하나인 반발 입자 군집 최적화 방법을 역해석 기법으로 적용하였다.

• 한국정밀공학회지
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• 제25권12호
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• pp.125-131
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• 2008

In the past, precision optical glass lenses were produced through multiple processes such as grinding and polishing, but mass production of aspheric lenses requiring high accuracy and having complex profile was rather difficult. In such a background, the high-precision optical GMP processes were developed with an eye to mass production of precision optical glass parts by molding press. Generally because the forming stage in a GMP process is operated at high temperature above $570^{\circ}C$, thermal stresses and deformations are generated in the aspheric glass lens mold that is used in GMP process. Thermal stresses and deformations have negative influences on the quality of a glass lens and mold, especially the height of the deformed glass lens will be different from the height of designed glass lens. To prevent the problems of a glass lens mold and the glass lens, it is very important that the thermal stresses and deformations of a glass lens mold at high forming temperature are considered at the glass molds design step. In this study as a fundamental study to develop the molds used in an aspheric glass lens fabrication, a heat transfer and a thermal stress analysis were carried out for the case of one cavity glass lens mold used in progressive GMP process. Finally using analysis results, it was predicted the height of thermally deformed guide ring and calculated the height of the guide ring to be modified, $64.5{\mu}m$. This result was referred to design the glass lens molds for GMP process in production field.

• 대한기계학회논문집B
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• 제41권8호
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• pp.553-561
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• 2017

본 연구에서는 산업용 가열 설비에 대한 연소 유동장과 복합 열전달 해석을 위하여 오픈소스 기반의 3차원 해석 시스템을 구축하고 실제 운전 중인 재가열로에 대한 해석을 통해 유용성을 확인하였다. 효율적인 가열로 전용 해석 체계를 위하여 오픈소스 OpenFOAM 라이브러리를 적용함으로써 다양한 해석 기능들을 추가로 개발할 수 있는 확장성과 상용 프로그램 도입에 비하여 경제성 측면에서도 장점들을 가지고 있다. 개발된 프로그램을 활용하여 실제 연속 아연 도금 강판 생산 공정 내의 수평형 소둔로에 대한 해석을 수행하였다. 해석 결과로부터 대상 가열 설비의 가열 성능은 고온 연소 기체에 의한 대류 보다는 복사 열전달 효과가 지배적이며, 이송되는 강판 표면으로 유입되는 복사 열전달량은 총 열전달량의 76% 수준으로 분석되었다. 현 가열로 전용 해석 시스템은 핵심적인 가열 설비 해석 기능을 포함하고 있지만, 다양한 연소 조건에 적용 가능한 난류 연소 모델과 가열로 벽면 열경계에 대한 추가적인 연구가 필요함을 확인하였다.

• 한국전산유체공학회지
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• 제17권4호
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• pp.16-23
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• 2012

Current display manufacturing processes apply thermal treatment of glass backplanes widely for hydrogen degassing, crystallization of thin-films, tempering, forming, and precompaction. Estimation of the characteristics of transient heating stages and thermal non-uniformities on a single glass substrate or in a stack of glasses are extremely helpful to understand non-homogeneity of mechanical and electronic features of nano/micro structures of end products. Based on simple heat transfer models and using an electric muffle furnace, temperature variations in a glass stack were predicted and measured for glass backplanes of $1.5{\times}1.85m^2$ in size and 0.7 mm in thickness. Except for the period of putting glass backplanes into the furnace, thermal radiation was the major heating mechanism for the treatment and theoretical predictions agreed well to the experimental temperatures on the backplanes. Using the theoretical model, thermal fields for a glass stack of glass-size, $2.2{\times}2.5m^2$, and of the number of sheets, 1 to 12, were calculated for practical design and manufacturing of the muffle furnace for large-scale displays, e.g. up to $8^{th}$ generation.

• 대한기계학회논문집B
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• 제33권11호
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• pp.840-848
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• 2009

In the boiling heat transfer mechanism, CHF(critical heat flux) is the significantly important parameter of the system. So, many researchers have been struggling to enhance the CHF of the system in enormous methods. Recently, there were lots of researches about enormous CHF enhancement with the nanofluids. In that, the pool boiling CHF in nanofluids has the significantly increased value compared to that in pure water because of the deposition of the nanoparticle on the heater surface in the nanofluids. The aim of this study is the comparison of the effect of the nanoparticle deposited surface and the modified surface which has the similar morphology and made by MEMS fabrication. The nanoparticle deposited surface has the complex structures in nano-micro scale. Therefore, we fabricated the surfaces which has the similar wettability and coated with the micro size post and nano structure. The experiment is performed in 3 cases : the bare surface with 0.002% water-ZnO nanofluids, the nanoparticle deposited surface with pure water and the new fabricated surface with pure water. The contact angle, a representative parameter of the wettability, of the all 3 cases has the similar value about 0 and the SEM(scanning electron microscope) images of the surfaces show the complex nano-micro structure. From the pool boiling experiment of the each case, the nanoparticle deposited surface with pure water and the fabricated surface with pure water has the almost same CHF value. In other words, the CHF enhancement of the nanoparticle deposited surface is the surface effect. It also shows that the new fabricated surface follows the nanoparticle deposited surface well.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 추계학술대회 논문집
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• pp.110-113
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• 2008

This study was performed to predict the shape of polymer extrusion product and to find the cause of defective products Experiments was performed to extrude the complex profile shape using PC/ABS composite resin with new profile die and cooling die. A finite element analysis for the Polymer Extrusion process considering the heat transfer and thermal deformation was also performed, and the result was compared with the experimental data. It is found that the predicted profile shape in F. E. M was similar to the experimental result and the thickness of extruded product was thin when the velocity of profile die outlet was slow than the velocity of production (2m/min).

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 추계학술대회 논문집
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• pp.226-229
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• 2008

Hot press forming is an advanced forming technology fur manufacturing of complex and crash-resistant automotive parts using ultra high strength steels. The 3-dimensional FE analysis of hot press forming process, in which process the deformation, heat transfer and phase transformation behavior are fully coupled, is carried out. The vast amount of material properties for the FE analysis is obtained from material properties calculation software which is based on thermodynamic calculations. The overall methodology for the FE analysis of HPF process and the analysis results are discussed here.

• 한국주조공학회지
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• 제18권5호
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• pp.481-487
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• 1998

Shell sand is widely used to make a complex shape castings due to its good collapsibility. When molten metal is poured into the mold, various gases are generated by the thermal decomposition of binder in the shell core. Casting defects such as blow hole and blister come from these gases. If it is possible to predict the evolution of gas quantitatively, it may provide effective solutions for minimizing the casting defects. To examine the gas evolution by shell core quantitatively, casting experiment and calculation were carried out. Gas pressure and gas volume evolved by shell core were measured in the experiment, and temperature distribution in the shell core was obtained by heat transfer analysis. From the result above, prediction on the gas volume evolved during pouring was tried. As forming pressure of the shell core increased and forming temperature decreased, the gas evolution increased. There was a close relationship between the calculated gas volume evolved and the measured one.