• Title/Summary/Keyword: Compact Excavator

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The Characteristic of the Hydraulic Control System with Bleed-off Center Type of a Compact Excavator (소형 굴삭기용 브리드 오프 센터형 유압 제어 시스템의 특성)

  • Kim, Jun-Sik;Lee, Seung-Hyun;Lee, Jae-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.2
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    • pp.119-126
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    • 2008
  • In this study, the characteristics of the hydraulic control system with bleed-off center type of a compact excavator were analyzed using developed analysis program. From the parametric analysis, the effects of each factor were revealed. Through the simulation with varying parameters, the system parameter effects on the controllable region and the pump pressure and load pressure variations were studied. The results were compared with the experimental ones. The results and discussions of the present paper could aid in the performance improvement of a hydraulic control system of a compact excavator.

Stress analysis of bucket rotating part of the compact excavator (굴삭기 버킷 회전부의 응력해석)

  • Shin, Suk-Shin;Noh, Jong-Ho;Park, Jong-Ho
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.2
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    • pp.178-182
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    • 2013
  • In mining and its similar industries, compact excavators are used commonly in narrow working spaces, of which bucket must be rotated essentially. Considering of those applications, many kinds of the compact excavators have been developed, but any stress evaluation of bucket rotating part had not been attempted. In this study, using of the finite element method and Spare solver, stress analysis has been performed on the bucket rotating parts and its adjacent parts of compact excavator, with using an excavation stress model, in various directions and positions. Resultantly, it has been defined that stress of connector in the rotating part is a little higher, due to its shape, than those remained parts of which stress are shown equally as 1 MPa. Especially in the moving parts, the stress of bucket pin and rotating pinion gear has been calculated as 7.7 MPa and 40 MPa respectively.

A study on Energy Saving of the Excavator using Electro-Hydraulic Actuator (전기-유압 액추에이터를 이용한 굴삭기 에너지 절감에 관한 기초 연구)

  • Yoon, Hong-Soo;Ahan, Kyung-Kwan;Lee, Byung-Lyong;Kang, Jong-Min;Kim, Jae-Hong
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.801-805
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    • 2008
  • Today, hydraulic systems play an important role in modern industry for the reasons that hydraulic actuator systems take many advantages over other technologies with high durability and the ability to produce large forces at high speeds. In recent years, electro-hydraulic actuator systems, which combine electric and hydraulic technology into a compact unit, have been adapted to a wide variety of force, speed and torque requirements. Moreover these systems resolve energy consumption and noise problems characteristic existed in the conventional hydraulic systems. Therefore, these systems have a wide range application fields especially in an excavator. So the purpose of this paper is to demonstrate efficiency of the energy saving and present some control algorithms which apply to electro-hydraulic actuator system in the bucket of the excavator. Experiments are carried out to verify the effectiveness of the proposed system with various external loads as in real working conditions.

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Analysis of the Friction Characteristics of Parking Brake for Excavator According to Manufacturing Methods of Friction Disc (굴삭기용 주차 브레이크의 마찰 판 제작방법에 따른 마찰특성 분석)

  • Lee, Y.B.;Sung, B.J.;Park, J.W.;Kim, K.M.
    • Journal of Power System Engineering
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    • v.16 no.6
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    • pp.66-72
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    • 2012
  • The parking brake embedded in track driving motor for driving an excavator is composed of wet type multi-friction discs. This type parking brake can be designed more compact because the combination of some sheets of friction discs generate great braking power, and also it has good braking characteristic and long life time because it works in the oil. In this study, we analyzed torque characteristic of the parking brake through simulations and performed experiments by use of 3-kinds of paper friction sheet manufactured by different pressing methods. And, we compared the maximum static friction coefficient and torque characteristic with the simulation results and confirmed the optimal manufacturing process through this result.

Development of Sensorless Hydraulic Servo System for Underwater Harbor Construction (수중항만공사용 로봇의 센서리스 유압 서보 시스템 개발)

  • Kim, T.S.;Kim, C.H.;Park, K.W.;Lee, M.K.
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.708-713
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    • 2004
  • This research develops a sensorless hydraulic servo system of Parallel-Typed robot for harbour construction. Purpose of the robot is to mechanize the construction, which is accomplished through a joystick's operating by a stoneworker (or diver). The robot is attached on the end of an excavator as its attachment or transported by a crane to reach the desired place. The embedded compact controller is installed on the robot body and controlled by wireless telecommunication. For underwater work, it is necessary to waterproof the robot and its sensors. Especially, a sensor waterproof is a main drawback for the underwater robot. This leads us to develop a hydraulic robot position controller using an observer which gives the position information without any position sensor. We design a neural network to identify the displacement change according to the command voltage to servo valve. To verify the sensorless controller, this paper presents the performance of the sensorless control for which the position is given by the observer comparing with that of the sensor control for which the position is measured by LVDT sensors.

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A Study on the Embodiment of a Transfer Case with High-Speed Reduction of the Planetary Gear Type Applied to Big Industrial Vehicles (대형 산업 차량에 적용되는 유성기어형 고감속 중간변속기 구현에 관한 연구)

  • Lee, Won-Kyu;Park, Se-Myoung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.6
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    • pp.14-20
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    • 2015
  • A high-speed reduction transfer case is usually employed by an excavator, wheel loader, or bulldozer. When powerful torque is required in the case of climbing steep roads or towing heavy equipment, the high-speed reduction mode of the gearbox is used. Generally, a transfer case using a spur gear type with a speed reduction system has a speed reduction ratio of 1 to 1 or 2 to 1. However, the structure of a transfer case achieved at a high speed of 1 to 1 and a low speed of 4.5 or under 5.5 to 1 with the speed reduction by use of a planetary gear type with a speed reduction system was proposed in this study. By employing a planetary gear type with a speed reduction system, the compact structure of the transfer case was achieved, and the impact or the partial defect of gear teeth was eliminated.

A study on torque measuring technique for track drive unit of earthmoving equipment with very large capacity (대형 건설장비용 주행유닛의 토크 측정기술에 관한 연구)

  • Lee, Yong-Bum;Han, Seung-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.97-103
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    • 2009
  • Since a demand for an extensive range of earthmoving equipment like a hydraulic excavator with a capacity of 85tons has been asked in construction fields, a performance of its track drive unit has to be verified experimentally. Among the verification of the performances, a torque measurement is at issue, in which a torque meter is utilized widely. However, the very large scaled torque meter is necessary when a discharged torque from the track drive unit is increased significantly. In addition, the price for experimental set-up of a torque meter is too high due to its limitation of the geometry such as long length, and a break down in operation occurs frequently. In this study, to measure a high torque up to 200,000Nm, a new technique was proposed as an alternative of conventional measurement by using a torque meter. The new technique enables to measure the high torque stably in a compact space via a torque arm and two load cells. The experimental results showed a propriety of the proposed torque measuring technique for a track drive unit with very large capacity.

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