• Title/Summary/Keyword: Common-rail

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Influence of Injection Rate Shaping on Combustion and Emissions for a Medium Duty Diesel Engine

  • Benajes, J.;Molina, S.;Rudder, K. De;Rente, T.
    • Journal of Mechanical Science and Technology
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    • v.20 no.9
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    • pp.1436-1448
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    • 2006
  • This paper describes the effects of injection rate shaping on the combustion, fuel consumption and emission of $NO_x$ and soot of a medium duty diesel engine. The focus is on the influence of four different injection rate shapes, square type 1, square type 2, boot and ramp, with a variation of maximum injection pressure and start of injection (SOI). The experiments were carried out on a 1 liter single cylinder research diesel engine equipped with an amplifier-piston common rail injection system, allowing the adjustment of the injection pressure during the injection event and thus injection rate as desired. Two strategies to maintain the injected fuel mass constant were followed. One where rate shaping is applied at constant injection duration with different peak injection pressure and one strategy where rate shaping is applied at a constant peak injection pressure, but with variable injection duration. Injection rate shaping was found to have a large effect on the premixed and diffusion combustion, a significant influence on $NO_x$ emissions and depending on the followed strategy, moderate or no influence on soot emission. Only small effects on indicated fuel consumption were found.

Observer Design of an Injector for Fuel Control in DI Diesel Engines with an Electronically Controlled Injector (전자제어식 직접분사 디젤엔진의 연료제어를 위한 인젝터 관측기 설계)

  • Kim Sunwoo;Lee Kangyoon;Chung Namhoon;Sunwoo Myoungho
    • Journal of Institute of Control, Robotics and Systems
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    • v.10 no.12
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    • pp.1305-1311
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    • 2004
  • This study presents a mathematical model and a sliding mode observer of the injection system for common rail diesel engines. The injector model consists of three subsystems: the actuator subsystem, the mechanical subsystem, and the hydraulic subsystem. In the actuator subsystem, the constitutive relations of piezoelectricity are used to model the actuator made up of piezoelectric material. Based on the proposed model, the observer estimates the injection rate and injection timing, and can play a vital role of sensorless control of fuel injection in the near future. The sliding mode theory is applied to the observer design in order to overcome model uncertainties. The injector model and observer are evaluated through the injector experiments. The simulation results of the injector model are in good agreement with the experimental data. The sliding mode observer can effectively estimate the injection timing and the injection rate of the injector.

Performance and Thermal Endurance Tests of a High Pressure Pump Fueled with DME (DME를 연료로 하는 고압펌프의 성능 및 내열 특성 평가)

  • BAEK, BUM-GI;LIM, OCK-TAECK
    • Transactions of the Korean hydrogen and new energy society
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    • v.31 no.1
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    • pp.89-95
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    • 2020
  • The main scope of this paper is to see if the conventional pump can be properly used for a specific fuel, Di-methyl Ether (DME) despite of its low lubricity and high reactivity in the experimental conditions. A wobble plate type fuel pump was connected to the common rail to verify that the pump could deliver the fuel at the required pressure and resultantly DME could be used as fuel without modifying the original pump. At each required pressure (30 Mpa, 35 Mpa, 40 Mpa, 45 Mpa, and 50 Mpa), the pump met the pressure required by the common rail. In addition, pump performance experiments tended to follow the usual performance curve while the flow rate decreased as the pressure increased. The maximum flow rate of the pump was 470 kg/h at 30 Mpa and all measurements were taken with keeping DME temperature below 60℃.

Overflow Valve and Performance Evaluation System for Diesel Cars based on Spring Load (스프링하중을 고려한 디젤차량용 오버플로우 밸브 성능평가)

  • Yoon, Dal-Hwan
    • Journal of IKEEE
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    • v.20 no.2
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    • pp.200-204
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    • 2016
  • In this paper, we have estimated the performance of an overflow valve for EURO type CRDI(common rail direct injection) engine. In order to implement the overflow valve with friendly circumstance, it is necessity for considering spring load. Especially, the performance evaluation of diesel car with accuracy control will be considered a mileage improvement and circumstance regulation. In order to evaluate the performance of overflow valve, The leak test system checks the pressure, switching time and operating time under 3.0 bar below 100 cc, 3.3 bar among 150 cc and 200 cc, finally 4.0 bar upper 250 cc.

An Experimental Study on Characteristics of Temperature Separation in a Vortex Tube for Diesel Engine Exhaust Gas (Vortex Tube의 승용 디젤기관 배기가스 온도 분리특성에 관한 연구)

  • Jung, Young-Chul;Choi, Doo-Seuk;Im, Seok-Yeon;Kim, Hong-Ju;Ryu, Jeong-In
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.1
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    • pp.93-98
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    • 2010
  • An object of this study is to confirm the opening amount of the throttle valve that is begun the temperature separation of vortex tube for various engine speed and load condition in a common rail diesel engine. The vortex tube located at downstream of the exhaust manifold is a device separating the incoming exhaust gas to hot and cold stream. To find optimum separation efficiency of vortex tube, the opening amount of throttle valve has been investigated for various engine speed and load conditions. Engine speed was found that the influence of engine speed was dominant compared with that of engine load. As engine speed was increased, the throttle opening amount starting temperature separation was reduced.

A Study on the Behavior of Evaporating Diesel Spray Using LIEF Measurement and KIVA Code

  • Yeom, Jeong-Kuk;Chung, Sung-Sik;Ha, Jong-Yul;Kim, Yong-Rae;Min, Kyoung-Doug
    • Journal of Mechanical Science and Technology
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    • v.18 no.12
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    • pp.2310-2318
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    • 2004
  • The effects of change in injection pressure on spray structure in high temperature and pressure field have been investigated. The analysis of liquid and vapor phases of injected fuel is important for emissions control of diesel engines. Therefore, this work examines the evaporating spray structure using a constant volume vessel. The injection pressure is selected as the experimental parameter, is changed from 400 bar to 800 bar by using a common rail injection system. Also, we conducted simulation study by modified KIVA-II code. The results of simulation study are compared with experimental results. The images of liquid and vapor phase for free spray were simultaneously taken by exciplex fluorescence method. As experimental results, the vapor concentration of injected fuel is leaner due to the increase of atomization in the case of the high injection pressure than in that of the low injection pressure. The calculated results obtained by modified KIVA-II code show good agreements with experimental results.

A Study on Spray Behavior of DME-LPG Blended Fuels in a Common-rail Injection System (커먼레일 분사 시스템에서 DME-LPG 혼합연료의 분무거동에 관한 연구)

  • Kim, W.I.;Woo, S.C.;Lee, C.S.;Lee, K.H.
    • Journal of ILASS-Korea
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    • v.20 no.1
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    • pp.35-42
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    • 2015
  • This study is to investigate the spray behavior of DME-LPG blended fuels in common rail injection system for diesel engines. The visualization experiment was performed to analyze the macroscopic spray behavior of test fuels. In addition, the experiment using BOS(Background Oriented Schlieren) method is performed to compare liquid phase and gas phase. The test fuels are injected in high pressure chamber. The ambient pressure of high pressure chamber was formed by nitrogen gas. Spray tip penetration, spray cone angle and spray area were measured using high speed camera. SMD(Sauter Mean Diameter) and spray particle velocity were measured using the PDPA(Phase Doppler Particle Analyzer) system to analyze the microscopic properties of test fuels. The results of this experiment showed that spray tip penetration, spray cone angle and spray area of DME-LPG fuels are similar to those of DME fuel. When compared to results of experiment using BOS, significant differences of spray tip penetrations, spray cone angle and spray area are showed because of gas phase. The results of experiment using BOS method showed higher values. SMD of DME-LPG blended fuels is smaller than that of DME fuel. Velocity of DME-LPG blended fuels is faster than that of DME fuel.

Effect of Injector-driven Type on Spray Behavior and Fuel Atomization Characteristics (인젝터 구동 방식에 따른 분무 거동 및 분무 미립화 특성)

  • Park, Ji-Hong;Suh, Hyun-Kyu;Park, Sung-Wook;Kim, Jae-Wook;Lee, Chang-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.14 no.1
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    • pp.17-24
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    • 2006
  • This study was performed to figure out spray behavior and fuel atomization characteristics of a piezo-driven injector and a solenoid-driven injector in the common-rail injection system under the same design parameters and test conditions. The process of spray injection was visualized by using the spray visualization system composed of a Nd:YAG laser and an ICCD camera. The atomization characteristics were investigated in terms of axial mean velocity, Sauter mean diameter(SMD) and droplet distributions obtained from a phase Doppler particle analyzer system. Compared with solenoid-driven injector, the piezo-driven injector has short injection delay and reaches quickly to the maximum injection value. Spray tip penetration shows some difference, however, spray angle of piezo-driven injector is wider than that of solenoid-driven injector. Sauter mean diameter of piezo-driven type injector is smaller than that of solenoid-driven type.

The Effect of Triple Injection on Engine Performance and Emissions in a HSDI Diesel Engine (3중분사가 HSDI 디젤엔진의 성능과 배기에 미치는 영향)

  • Choi, Wook;Park, Cheol-Woong;Kook, Sang-Hoon;Bae, Choong-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.5
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    • pp.40-57
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    • 2004
  • The effects of triple (pilot, main and after) injection on combustion and emission characteristics in a HSDI (High-Speed Direct Injection) diesel engine were investigated using a single-cylinder optical diesel engine equipped with a common-rail injection system. The pilot injection affected the spray and combustion evolution of the following main injection. It was found that the pilot injection reduced the ignition delay, which led to lowered NOx (Nitric Oxides) level, and increased IMEP (Indicated Mean Effective Pressure) due to slow combustion pace during an expansion stroke. The after-injection was shown to be effective in reducing PM (Particulate Matter) even when a small amount of fuel was added. The results suggest that a proper combination of individual injection strategy could bring about a good synergetic effect on engine performance and emission.