• 한국자동차공학회논문집
• /
• 제6권5호
• /
• pp.162-173
• /
• 1998

The high pressure common rail injection system offers a high potential for improving emmisions and performance characteristics in large direct diesel engines. High pressures in the common rail with electronic control allows the fuel quantity and injection timing to be optimized and controlled throughout a wide range of engine rpm and load conditions. In this study, high pressure supply pump, common rail, pipes, solenoid and control chamber, and nozzle were modeled in order to predict needle lift, rate of injection, and total injected fuel quantity. When the common rail pressure is raised up to 13.0 ㎫ and the targer injection duration is 1.0ms, the pressure drop in common rail is about 5.0㎫. The angle of effective pressurization is necessary to be optimized for the minimum pump drive torque and high pressure in common rail depending on the operating conditions. The characteristics of injection were also greatly influenced by the pressures in common rail, the areas of the inlet and exit orifice of the control chamber.

• 동력기계공학회지
• /
• 제17권6호
• /
• pp.5-10
• /
• 2013

Diesel engines have the advantages of good fuel efficiency and low emissions. Therefore, car makers have been developed various kinds of diesel engine management system to clean up emissions while improving fuel efficiency. One of them is the common rail system. In the common rail system, diesel fuel is injected into the combustion chamber at ultra high pressures up to 1,800 bar to ensure more complete combustion for cleaner exhaust gas, and highly precise multiple injection reduces NOx emission, combustion noise and vibration. Generally speaking, common rail system consists of booster pump, high pressure pump, common rail, injectors, control valves, and sensors. The high pressure pump receives low pressure fuel from the booster pump and supply high pressure fuel to injectors through the high pressure common injection rail. Therefore, high pressure pump has an important role in common rail system. In this paper, we have investigated the performance of high pressure pump of common rail system.

• 한국자동차공학회논문집
• /
• 제24권3호
• /
• pp.338-344
• /
• 2016

The study is actively being performed to increase fuel injection pressure of common rail system among countermeasures to meet the emission regulation strengthen of the Diesel engine. The common rail fuel injection tube in such ultra high pressure common rail system has the weakest structural characteristics against vibration that is generated by fuel injection pressure and pulsation during engine operation and driving. Thus the extreme durability is required for common rail fuel injection tube, and the drawing process is being magnified as the most important technical fact for strength of seamless pipe that is the raw material of common rail tube. In this respect, we analyzed the characteristic of dimension and stress variation of the ultra high pressure common rail fuel injection tube by variation of Die and Plug angle in drawing process. Based on the analysis, we tried to obtain the raw material strength of common rail fuel injection tube for applying to the ultra high pressure common rail system. As a result, Plug angle is more important than entry angle of Die and we could obtain the target dimension and strength of the ultra high pressure common rail fuel injection tube through optimization of Plug angle.

• 한국자동차공학회논문집
• /
• 제10권1호
• /
• pp.59-66
• /
• 2002

This paper presents the process of the needle lift estimation ova common-rail injector fur HSDI(High Speed Direct Injection) diesel engines. A nonlinear mathematical model of dynamic behaviors of common-rail injector is established at first. Based on the mathematical model of the common-rail injector, the methodology of estimating the injector needle lift is introduced. A sliding mode observer is applied to overcome the model uncertainties. The common-rail injector model and the needle lift estimator are verified by simulations and experiments. The simulation and experimental results indicate that the model outputs are in a good agreement with experimental data, and the proposed nonlinear sliding observer can effectively estimate the needle lift.

• 한국자동차공학회논문집
• /
• 제11권5호
• /
• pp.43-49
• /
• 2003

The common-rail fuel injection system is becoming a common technology for High Speed Direct Injection(HSDI) diesel engines. The injection timing and rate are important factors for combustion control and pollutants formation mechanisms during engine operation. This paper introduces an estimation methodology of the injection timing and rate of a common-rail injector for HSDI diesel engines. A sliding mode observer that is based on the nonlinear mathematical model of the common-rail injector is designed to overcome the model uncertainties. The injector model and the estimator we verified by relevant injection experiments in an injector test bench. The simulation and the experimental results show that the proposed sliding mode observer can effectively estimate the injection rate of the common-rail injector.

• 한국자동차공학회논문집
• /
• 제11권4호
• /
• pp.52-57
• /
• 2003

Common rail injection system is flexible in injection timing, injection duration and pressure in engine. Many researches have reported on the merits in the application of common rail systems. This research investigated on characteristics and performance for single cylinder diesel engine with a common .ail injection system by varying major parameters such as injection timing, injection duration and common rail pressure. The injection timing and injection duration were controlled by electronic pulse generated. and common rail pressure were controlled by PCV driver. The 498cc single cylinder diesel engine was used in this experiment. All data for combustion pressure, injection timing and injection duration were recorded by Labview. Furthermore, this test was focused on how to optimize injection conditions.

• 대한기계학회논문집B
• /
• 제38권2호
• /
• pp.107-114
• /
• 2014

이 연구에서는 Quantitative Feedback Theory(QFT) 기법을 이용한 승용디젤엔진의 커먼레일 압력제어 알고리즘을 제안하였다. 커먼레일 압력모델의 입력과 출력은 각각 Pressure Control Valve(PCV) 구동전류와 커먼레일 압력으로 정의하였고, Metering Unit(MeUn)이 커먼레일 압력에 미치는 영향은 모델 파라미터 불확실성으로 정의하였다. QFT 기법은 이러한 모델의 불확실성에 대하여 강건하면서도 정량적 요구사항을 만족할 수 있는 제어알고리즘 설계방법을 제시한다. 제안된 커먼레일 압력제어기는 목표 레일압력 추종성능과 안정성능이 확보되었으며, 인젝터에 의한 연료분사가 커먼레일 압력에 미치는 영향을 줄이기 위하여 외란제거성능(Disturbance Rejection)이 고려되었다. 설계된 제어 알고리즘은 엔진 동력계 실험을 통하여 검증하였으며, MeUn 구동전류와 연료분사량의 급격한 변화에 따른 제어알고리즘의 강건성과 외란제거성능을 검증하였다.

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2001년도 춘계학술대회논문집D
• /
• pp.896-902
• /
• 2001

To meet strict emission regulation while improving engine performances, common rail injection system which is suitable for electronic control, and capable of controlling injection quantity, timing, rate and pressure individually as well as realizing high pressure has been developed. At present study, a 8L DI diesel engine was converted to a single-cylinder experimental engine allowing optical access through an extended piston and a prototype of common rail injector in progress was applied to the engine. The combustion characteristics of the engine were analysed by using direct images and characteristics of the injector were analysed. We can not say that the results are always the same to general common rail injection system but that they are just characteristics of specific prototype injector.

• 한국분무공학회지
• /
• 제24권3호
• /
• pp.114-121
• /
• 2019

The effect of injector driving current pattern on fuel injection rate of solenoid diesel common rail injector was studied by computer simulation. The time resolved fuel injection rate and injected quantity per stroke of a common rail injector driven with the five current patterns were computer simulated. The fuel injection rate and injected quantity per stroke according to the rail pressure and fuel injection period were also computer simulated. When the common rail injector was driven with the five driving current patterns of peak & hold, there was no difference in the fuel injection rate in the peak section regardless of all the current patterns of the five cases. On the other hand, the magnitude of the hold current value influenced the injection rate and injected quantity per stroke. That is, in the current pattern of three cases where the hold current value is equal to or more than a constant value of the peak current value, the fuel injection rates for the given common rail rail pressure and injection period are same one another. On the other hand, the current pattern of the two cases, in which the hold current value is smaller than a certain value, there is a large fluctuation in the fuel injection rate.

• 한국자동차공학회논문집
• /
• 제9권2호
• /
• pp.28-34
• /
• 2001

Great attentions are paid to HSDI diesel engine for passenger cars because of its high thermal efficiency. The most interesting research in HSDI diesel engine developments is focused on applying common rail system as a fuel injection equipment. In this study, a series of tests are carried out to investigate the effect of injection pressure variation on the smoke and fuel concluded in a small HSDI diesel engine with common rail system. As a result of this study it is concluded that there is an optimum rail pressure dependent on combustion system such as nozzle type, combustion chamber geometry.