• Title/Summary/Keyword: Commercial Finite Element Code

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Analysis of residual stress redistribution of weldment due to cutting (절단에 따른 용접부 잔류응력 재분포 해석)

  • Yang, Seung-Yong;Goo, Byeong-Choon;Choi, Sung-Kyu
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1074-1079
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    • 2003
  • In this paper, we conducted finite element analysis to investigate the residual stress redistributions of weldment due to cutting. To evaluate the effect of the residual stress on the fatigue behavior of weldment, test specimens are commonly cut from the weldment, but the distributions of the residual stress in the cut specimen should be different from those in the original weldment. Our work is to evaluate the difference between the residual stresses before and after weldment-cutting to understand the effect of cutting on the residual stress. Transient heat analysis, elastic-plastic mechanical analysis and element removal technique are used to simulate the welding and cutting procedures on the commercial finite element code ABAQUS.

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Analysis of Heat Flow and Thermal Stress for Divertors (디버터의 열유동 및 열응력 해석 1)

  • Lee, Sang-Yun;Kim, Hong-Bae
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.1 s.94
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    • pp.238-245
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    • 1999
  • For the optimal design of plasma facing components of a fusion reactor, thorough understanding of thermal behavior of high heat. nux components are required. The purpose of this research is to investigate the characteristics of heat flow and thermal stress in divertors which are exposed to high heat load varing with time and space-Numerical simulations of heat now and thermal stress for three types of diverter are performed using finite volume method and finite element method. Respectly, commercial FLUENT code are used in the heat flow simulation, and maximum surface temperature, temperature distribution and cooling rate are calculated. Commercial ABQUS code are used for calculating temperature distribution. thermal stress, strain and displacement. Through this computer simulation. design data for cooling system and Structural provided.

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Prediction of Microstructure Evolution and Hardness Distribution in the Weld Repair of Carbon Steel Pipeline

  • Li, V.;Kim, D.
    • International Journal of Korean Welding Society
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    • v.2 no.2
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    • pp.1-6
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    • 2002
  • This article presents an integrated modeling approach for coupled analysis of heat transfer and microstructure evolution in welding carbon steel. The modeling procedure utilizes commercial finite element code ABAQUS/Standard as the platform for solving the equation of heat conduction. User subroutines that Implement computational thermodynamics and kinetics models are integrated with the FEA code to compute the transient microstructure evolution. In this study, the integrated models are applied to simulate the hot-tap repair welding of carbon steel pipeline. Microstructural components are treated as user output variables. Based on the predicted microstructure and cooling rates, hardness distributions in the welds were also predicted. The predicted microstructure and hardness distribution were found in good agreement with metallographic examinations and hardness measurements. This study demonstrates the applicability of computational models for the development of welding procedure for in-service pipeline repair.

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Numerical Simulation of friction Stir Spot Welding Process with AA5083-H18 (AA5083-H18 판재의 마찰 교반 점 용접 공정에 대한 전산 해석)

  • Kim, Don-Gun;Badarinarayan, Harsha;Ryu, Ill;Kim, Ji-Hoon;Kim, Chong-Min;Okamoto, Kazutaka;Wagoner, R.H.;Chung, Kwan-Soo
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.458-461
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    • 2009
  • Thermo-mechanical simulation of the Friction Stir Spot Welding (FSSW) processes was performed for the AA5083-H18 sheets, utilizing commercial Finite Element Method (FEM) and Finite Volume Method (FVM) which are based on Lagrangian and Eulerian formulations, respectively. The Lagrangian explicit dynamic FEM code, PAM-CRASH, and the Eulerian Computational Fluid Dynamics (CFD) FVM code, STAR-CD, were utilized to understand the effect of pin geometry on weld strength and material flow under the unsteady state condition. Using FVM code, material flow pattern near the tool boundary was analyzed to explain the weld strength difference between the weld by cylindrical pin and the weld by triangular pin, while the frictional energy concept using the FEM code had limitation to explain the weld strength difference.

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Automated FEA Simulation of Micro Motor (마이크로 모터의 자동화된 FEA 시뮬레이션)

  • Lee Joon-Seong
    • Journal of the Korea Society for Simulation
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    • v.11 no.3
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    • pp.13-22
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    • 2002
  • This paper describes an automated evaluation of electrostatic field for micro motors whose sizes range 10 to 103um. Electric field modeling in micro motors has been generally restricted to in-plane two-dimensional finite element analysis (FEA). In this paper, the actual three-dimensional geometry of the micro motor is considered. An automatic FE mesh generation technique, which is based on the fuzzy knowledge processing and computational geometry techniques, is incorporated in the system, together with one of commercial FE analysis codes and one of commercial solid modelers. The system allows a geometry model of concern to be automatically converted to different FE models, depending on physical phenomena to be analyzed, electrostatic analysis and stress analysis and so on. The FE models are then exported to the FE analysis code, and then analyses are peformed. Then, analytical analysis and FE analysis about the torque generated by electrostatic micro motor are performed. The starting torque is proportional to $V^2$, the calculated starting torque from the two-dimensional analytical solutions are three times larger than those from the three-dimensional FE solutions.

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Analysis of Compressive Characteristics of Wire-woven Bulk Kagome (Wire-woven Bulk Kagome의 압축 특성 분석)

  • Lee, Byung-Kon;Choi, Ji-Eun;Kang, Ki-Ju;Jeon, In-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.1
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    • pp.70-76
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    • 2008
  • Periodic cellular metals (PCMs) are actively being investigated because of their excellent specific strength and stiffness, and multi-functionality such as a heat disperse structure bearing external loading. The Kagome truss PCM has been proved that it has higher resistance to plastic buckling and lower anisotropy than other truss PCMs. In this paper, the out-of-plane compressive responses of the WBK specimens have been measured, theoretically predicted and numerically analyzed. Three specimens of two-layered WBK are fabricated and tested for measuring the responses. The peak stress of compressive behavior and effective elastic modulus are predicted based on the equilibrium equation and elastic energy conservation. Moreover, the structure of the specimen is modeled using the commercial mesh generation code, PATRAN and the finite element analysis for the model under the compression is carried out using the commercial FE code, ABAQUS. Finally, the obtained results are compared with each other to analyze the compressive characteristics of Wire-woven Bulk Kagome (WBK).

VEHICLE DYNAMIC SIMULATION USING A NONLINEAR FINITE ELEMENT ANALYSIS CODE

  • Yu, Y.S.;Cho, K.Z.;Chyun, I.B.
    • International Journal of Automotive Technology
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    • v.6 no.1
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    • pp.29-35
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    • 2005
  • The structural integrity of either a passenger car or a light truck is one of the basic requirements for a full vehicle engineering and development program. The results of the vehicle product performance are measured in terms of ride and handling, durability, Noise/Vibration/Harshness (NVH), crashworthiness, and occupant safety. The level of performance of a vehicle directly affects the marketability, profitability and, most importantly, the future of the automobile manufacturer. In this study, the Virtual Proving Ground (VPG) approach has been developed to simulate dynamic nonlinear events as applied to automotive ride & handling. The finite element analysis technique provides a unique method to create and analyze vehicle system models, capable of including vehicle suspensions, powertrains, and body structures in a single simulation. Through the development of this methodology, event-based simulations of vehicle performance over a given three-dimensional road surface can be performed. To verify the predicted dynamic results, a single lane change test was performed. The predicted results were compared with the experimental test results, and the feasibility of the integrated CAE analysis methodology was verified.

Electrochemical Response of Polymer Actuators using Finite Element Formulation and ANSYS/Emag

  • Kang, Sung-Soo
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.3
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    • pp.369-375
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    • 2010
  • The two-dimensional finite element formulation for the basic field equations governing electrochemical responses of ionic conducting polymer-metal composite(IPMC) actuators is proposed in the present study. Biaxial deformation of a platinum plated Nafion actuator having 4 electrodes is dominated by electro-osmosis of hydrated ions and self-diffusion of free water molecules. Some numerical studies for IPMC actuators with electric field are carried out in order to show the validity of the proposed formulation and electric field analysis for the initial condition of total charge distribution are conducted using commercial code ANSYS/Emag.

A Finite Element Simulation of the V-Belt Pulley Spinning Process (V-벨트 풀리 스피닝 성형공정의 유한요소 시뮬레이션)

  • Kim S. J.;Kim H. R.;Lee T. K.;Kim Y. S.;Kim H. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.81-84
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    • 2001
  • Some trials to simulate the spinning process by which V-belt pulley is usually being manufactured are done in this study. 2D finite element analysis (FEA) for the whole process to produce a mono-typed pulley including preforming, 1st spinning, axial compression and 2nd spinning processes is carried out using the commercial code $DEFORM2D^{TM}$. The sectional shape after each process is compared with that of real product. The deformed shape obtained from the FEA, on the whole, coincides with the experimental result well, but the thickness around the bottom of the V-groove is somewhat different each other.

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Static Strength Analysis and Safety Evaluation for Developing a Round Recliner (라운드 리클라이너 개발을 위한 정적 강도 해석 및 안전성 평가)

  • Jeong, Yoon-Goo;Lim, Jea-Kyu;Kim, Hyung-Jong
    • Journal of Industrial Technology
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    • v.24 no.A
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    • pp.23-28
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    • 2004
  • Seat is one of the most important part of an automobile for passenger's safety especially when an accident happens. A recliner is a part of the seat assembly, having the function of adjusting the back-plate angle of a seat. Recently, many kinds of vehicles have adopted the round recliner module rather than the conventional types of recliners because of its broad compatibility and structural simplicity. In this study a two-dimensional finite element strength analysis has been performed using a commercial code ABAQUS/Standard for the purpose of developing a new round recliner model. The loading condition for the analysis is the same as the FMVSS 301 regulation. The finite element result for the round recliner has been compared with that for the conventional type.

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