• Title/Summary/Keyword: Comer angle

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Investigation of Cutting Characteristics in the Sharp Comer for the Case of Cutting of Inconel 718 Super-alloy Sheet Using High-power CW Nd:YAG Laser (고출력 CW Nd:YAG 레이저를 이용한 인코넬 718 판재 절단시 모서리부 절단 특성 분석)

  • Ahn, Dong-Gyu;Byun, Kyung-Won
    • Journal of Welding and Joining
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    • v.26 no.5
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    • pp.90-96
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    • 2008
  • The objective of this paper is to investigate the effects of the laser power, the material thickness, comer angles, and the loop size on the formation of the comer in the cutting of Inconel 718 super-alloy sheet using high-power CW Nd: YAG laser. In order to investigate the influence of comer angles and loop sizes on the melted area and the formation of comer in the sharp comer, angular cutting tests and loop cutting tests were carried out. The results of the angular cutting tests were shown that the melted area is minimized and the melting mode is changed from nose melting in the thickness direction to the secondary melting induced by the attached dross when the comer angle is $90^{\circ}$. Through the results of loop cutting tests, the variation of the melted area and the comer shape in the sharp comer according to the loop size were examined. In addition, it was shown that a proper loop size is approximately 3 mm. The results of above experiments will be reflected on the knowledge base to generate optimal cutting path of the laser.

Formability of Flow Turning Process (플로우 터닝 공정에서의 성형성 연구)

  • Choi S.;Kim S. S.;Na K. H.;Cha D. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.195-199
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    • 2001
  • The flow turning process, an incremental forming process, is a cost-effective forming method for axi-symmetric intricate parts to net shape. However, the flow turning process shows a fairly complicated deformation, it is very difficult to obtain satisfactory results. Therefore extensive experimental and analytical research has not been carried out. In this study, an fundamental experiment was conducted to improve productivity with process parameters such as tool path, angle of roller holder($\alpha$), feed rate(v ) and comer radius of forming roller(Rr). These factors were selected as variables in the experiment because they were most likely expected to have an effect on spring back. The clearance was controlled in order to achieve the precision product which is comparable to deep drawing one. And also thickness and diameter distributions of a multistage cup obtained by flow turning process were observed and compared with those of a commercial product produced by conventional deep drawing.

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Study on the Reverse Twist According to the Rubbing Direction for the Fringe-Field Switching (FFS) Mode (FFS 모드에서 러빙 방향에 따른 Reverse Twist 변화에 대한 연구)

  • Kim Mi Sook;Seen Seung Min;Jung Yeon Hak;Kim Hyang Yul;Kim Seo Yoon;Lee Seung Hee
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.19 no.2
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    • pp.185-188
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    • 2006
  • We studied on the reverse twist near the pixel edge depending on the rubbing direction for the fringe field switching (FFS) mode. Liquid crystal (LC) dynamic and the transmittance near the pixel edge, where the various field directions are generated, depend on the initial rubbing direction because the position of reverse twist is decided by the angle between the electric direction and the LC director at a bias voltage. For example, when the rubbing angle is $7^{\circ}$, the reverse twist appears on the bottom position of the right sharp comer of the pixel edge so that the reverse region exists far away from main active region. But, when the rubbing angle is $-7^{\circ}$, the reverse twist appears on the top position of the right sharp comer of the pixel edge, resulting that the region becomes more close to the main active area and the unstable disclination lines (DLs) easily intrude into the active region. Therefore, it is necessary to keep the reverse twist region far from the active region and it is possible by controlling the rubbing direction in the design of a pixel electrode.

Comer Detection in Gray Lavel Images for Wafer Die Position Recognition (웨이퍼 다이 위치 인식을 위한 명암 영상 코너점 검출)

  • 나재형;오해석
    • Journal of KIISE:Software and Applications
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    • v.31 no.6
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    • pp.792-798
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    • 2004
  • In this paper, we will introduce a new corner detector for the wafer die position recognition. The die position recognition procedure is necessary for WSCSP(Wafer Scale Chip Scale Packaging) technology, decide the accuracy of post-procedure. We present a hierarchical gray level corner detection method for the recognition of the die position from a wafer image. The new corner detector divides the corner region into many homocentric circles, and calculates the comer response and the angle of direction about each circle to get an accurate toner point. The new corner detector has a hierarchical structure so it can detect comer point more quickly than general gray level corner detector.

A THREE DIMENSIONAL FINITE ELEMENT ANALYSIS WITH CAVITY DESIGN ON FRACTURE OF COMPOSITE RESIN INLAY RESTORED TOOTH (복합레진 인레이 수복시 와동형태에 따른 치아파절에 관한 유한요소법적 연구)

  • Kim, Chull-Soon;Min, Byung-Soon
    • Restorative Dentistry and Endodontics
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    • v.19 no.1
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    • pp.231-254
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    • 1994
  • Fracture of cusp, on posterior teeth, especially those carious or restored, is major cause of tooth loss. Inappropriate treatments, such as unnecessarily wide cavity preparations, increase the potential of further trauma and possible fracture of the remaining tooth structures. Fracture potential may be directly related to the stresses exerted upon the tooth during masticatory function. The purpose of this study is to evaluate the fracture resistance of tooth, restored with composite resin inlay. In this study, MOD inlay cavity prepared on maxillary first premolar and restored with composite resin inlay. Three dimensional finite element models with eight nodes isoparametric solid element, developed by serial grinding-photographing technique. These models have various occlusal isthmus and depth of cavity, 1/2, 1/3 and 1/4 of isthmus width and 0.7, 0.85 and 1.0 of depth of cavity. The magnitude of load was 474 N and 172 N as presented to maximal biting force and normal chewing force. These loads applied onto ridges of buccal and lingual cusp. These models analyzed with three dimensional finite element method. The results of this study were as follows : 1. There is no difference of displacement between width of occlusal isthmus and depth of cavity. 2. The stress concentrated at bucco-mesial comer, bucco-disal comer, pulpal line angle and the interface area between internal slopes of cusp and resin inlay. 3. The vector of stress direct to buccal and lingual side from center of cavity, to tooth surface going on to enamel. The magnitude of vector increase from occlusal surface to cervix. 4. The crack of tooth start interface area, between internal slop of buccal cusp and resin inlay. It progresses through buccopulpal line angle to cervix at buccomesial and buccodistal comer. 5. The influence with depth of cavity to fracture of tooth was more than width of isthmus. 6. It would be favorable to make the isthmus width narrower than a third of the intercuspal distance and depth of cavity is below 1 : 0.7.

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Bending Die System Design for Metal Panel Processing (금속패널가공을 위한 벤딩 다이시스템 설계)

  • Kim, Woo-Ki;Kim, Seung-Kyeum;Choi, Kye-Kwang
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.2
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    • pp.276-280
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    • 2008
  • The design technology to be developed in this study is technology related to the metal panel comer processing method of very high value-added, interior and exterior cladding material, in the architecture. This study is aimed at designing a Bending Die System that enables metal panel comer processing for the first time in Korea, by improving corrosion resistance (durability), weather resistance and elegances (design) for the connecting part of right angle cornering, where most serious problems occur in using metal steel plates of 2.5mm or thicker. This is used as a kind of metal ball and as architectural interior and exterior cladding material.

A Study on the Tube Sinking Process of the Industrial Boiler Tube (산업용 보일러 Tube의 Sinking 공정에 관한 연구)

  • Kwon, I.K.;Kang, K.P.;Lee, W.J.
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.94-99
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    • 2001
  • Theoretical analysis using finite element method are peformed in order to clarify the formation of the flare-shape defect for multi-step tube sinking process. The parameters of concern were the friction between the tube and the die, and geometrical parameters, such as the die inclination angle, the diameters of the die entrance and exit, and the curvature at the corner of the die exit. The effect of the curvature at the comer of the die exit is dominant for determining the flare-shape defect. In order to minimize the flare-shape defect the curvature at the corner of the die exit should be increased up to a certain level(120mm). Using three-step tube sinking die sets which have different curvatures at the comer of the die exit, several numbers of tests were performed and its results are compared with that of theoretical analysis.

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Finite Element Analysis for the Drawing of Square Rod from Round Bar (원형봉에서 정사각재 인발공정의 유한요소 해석)

  • Choi, Y.;Kim, H.C.;Kim, B.M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.205-209
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    • 1998
  • Unlike the drawing of round section from round bar, the shaped drawing like polygonal section is known to have influence not only drawing stress but also comer filling. Therefore, this study analyze the drawing process of suqare rod from round bar using nonsteady state rigid-plastic FEM. To investigate effects of process variables of the drawing process of square rod from round bar, FE-simulations with variety of reduction in area and semi-die angle for a given frictional condition have been conduction. By this results, it has to suggest optimal process condition on the drawing stress and the comer filling. In addition, it has determined forming limit considering necking and bulging.

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A Study on the Corner Filling in the Drawing of Quadrangle Rod from Round Bar (원형봉에서 사각재 인발 공정의 코너 채움에 관한 연구)

  • 김용철;김동진;김병민
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.6
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    • pp.143-152
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    • 2000
  • The comer filling in shaped drawing process is an important characteristic, unlike the round drawing. It has also influence on the dimensional accuracy of the product. In this study, therefore, the shaped drawing process has been simulated by the three dimensional rigid-plastic finite element method in order to investigate the effect of process variables such as reduction in area and semi-die angle to the corner filling. The artificial neural network has also been introduced to reduce the number of simulations. To verify the results of simulations, experiments have been performed on the real industrial products. According to the results, the main process variable on the corner filling is the combination of semi-die angle in the irregular shaped drawing processes, but in the case of regular shaped drawing processes, reduction in area has great influence on the corner filling.

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Investigation and Analysis of the Occurrence of Rail Head Checks

  • Jin, Ying;Aoki, Fusayoshi;Ishida, Makoto;Namura, Akira
    • International Journal of Railway
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    • v.2 no.2
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    • pp.43-49
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    • 2009
  • Wear and rolling contact fatigue (RCF) defects are most important causes of rail damage, and often interaction competitive at present railway track. Head check is one of rolling contact fatigue (RCF) defects, and generally occurs in mild circular curves and transition curves that are set at both ends of sharp circular curves. Wear tends to limit the crack growth of head checks by removing the material from the RCF surface. In order to clarify the conditions of the occurrence and growth of head checks, the authors measured the interacting forces between wheels and rails and the angle of attack of wheelset, and carried out contact analyses using the actual profile data of wheels and rails. The effects of the lateral force, the contact geometry, and the wear rate at rail gauge comer on the formation of head checks were also analyzed by using the worn profiles of actual wheels and rails and the data obtained by a track inspection car. Some specific range of wear rate at the gauge comer was identified as having close relation with occurrence of head checks.

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