• Title/Summary/Keyword: Combined Mechanical and Thermal Load

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Estimations of the C(t)-Integral in Transient Creep Condition for Pipe with Crack Under Combined Mechanical and Thermal Stress (I) - Elastic-Creep - (복합응력이 작용하는 균열 배관에 대한 천이 크리프 조건에서의 C(t)-적분 예측 (I) - 탄성-크리프 -)

  • Song, Tae-Kwang;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.9
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    • pp.949-956
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    • 2009
  • The C(t)-integral describes amplitude of stress and strain rate field near a tip of stationary crack under transient creep condition. Thus the C(t)-integral is a key parameter for the high-temperature crack assessment. Estimation formulae for C(t)-integral of the cracked component operating under mechanical load alone have been provided for decades. However, high temperature structures usually work under combined mechanical and thermal load. And no investigation has provided quantitative estimates for the C(t)-integral under combined mechanical and thermal load. In this study, 3-dimensional finite element analyses were conducted to calculate the C(t)-integral of elastic-creep material under combined mechanical and thermal load. As a result, redistribution time for the crack under combined mechanical and thermal load is re-defined through FE analyses to quantify the C(t)-integral. Estimates of C(t)-integral using this proposed redistribution time agree well with FE analyses results.

Estimation of C(t)-Integral in Transient Creep Condition for Pipe with Crack Under Combined Mechanical and Thermal Stress (II) - Elastic-Plastic-Creep - (복합응력이 작용하는 균열 배관에 대한 천이 크리프 조건에서의 C(t)-적분 예측 (II) - 탄-소성-크리프 -)

  • Song, Tae-Kwang;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.10
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    • pp.1065-1073
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    • 2009
  • In this paper, the estimation method of C(t)-integral for combined mechanical and thermal loads is proposed for elastic-plastic-creep material via 3-dimensional FE analyses. Plasticity induced by initial loading makes relaxation rate different from those produced elastically. Moreover, the interactions between mechanical and thermal loads make the relaxation rate different from those produced under mechanical load alone. To quantify C(t)-integral for combined mechanical and thermal loads, the simplified formula are developed by modifying redistribution time in existing work done by Ainsworth et al..

A Study on the Shape Design and Stress Analysis of Wheel Plate for Rolling Stock (2) (철도차량용 휠 플레이트의 응력해석 및 형상설계에 관한 연구 (2))

  • Sung, Ki-Deug;Yang, Won-Ho;Cho, Myoung-Rae;Chung, Ki-Hyun;Kim, Cheol
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.351-356
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    • 2000
  • The mechanical stress due to the wheel-rail contact and thermal stress due to the drag braking increase the incidence of wheel failure. So, firstly, stress analyses(mechanical, thermal and combined stress) of wheel plate are performed using 3-dimensional finite element method(FEM). Secondly, the optimum design of wheel plate is investigated in order to reduce weight of the wheel based on results of stress analysis. The optimum design is peformed using 2-dimensional axisymmetric F.E. model and its results are verified by 3-dimensional F. E. model.

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Estimation of C(t) -Integral Under Transient Creep Conditions for a Cracked Pipe Subjected to Combined Mechanical and Thermal Loads Depending on Loading Conditions (열응력 및 기계응력이 작용하는 균열배관의 하중조건에 따른 천이 크리프 조건 C(t)-적분 평가)

  • Oh, Chang-Young;Song, Tae-Kwang;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.6
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    • pp.609-617
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    • 2011
  • There is a trend towards the progressive use of higher operating temperatures and stresses to achieve improved efficiencies in power-generation equipment. It is important to perform the crack assessment under hightemperature and high-pressure conditions. The C(t)-integral is a key parameter in crack assessment for transient creep states. The estimation of the C(t)-integral is complex when considering the mechanical and thermal loads simultaneously. In this paper, we study estimation of C(t)-integral under combined mechanical and thermal load depending on loading conditions.

A Study on the Shape Design and Stress Analysis of Wheel Plate for Rolling Stock (2) (철도차량용 휠 플레이트의 응력해석 및 형상설계에 관한 연구(2))

  • 성기득;양원호;조명래;정기현
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.3
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    • pp.221-229
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    • 2001
  • The mechanical stress due to the wheel-rail contact and thermal stress due to the drag braking increase the incidence of wheel failure. So, firstly, stress analyses(mechanical, thermal and combined stress) of wheel plate are performed using 3-dimensional finite element method(FEM). Secondly, the optimum design of wheel plate ;s investigated in order to reduce weight of the wheel based on results of stress analysis. The optimum design is peformed using 2-dimensional axisymmetric F.E. model and its results are verified by 3-dimensional F. E. model.

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A Study on Stress Distribution of Korean High Speed Train Wheel at Tread Braking (한국형 고속전철의 답면제동에 의한 차륜의 응력분포에 관한 연구)

  • 권범진;정흥채;김호경
    • Journal of the Korean Society for Railway
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    • v.5 no.3
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    • pp.167-173
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    • 2002
  • The influence of thermal stress at tread breaking in Korean High Speed Train wheel was investigated using the coupled thermal-mechanical analysis technique. The mechanical load or wheel-rail contract load and braking load were considered during FEM analysis. During the stop braking, the effect of mechanical stress on the combined stress is relatively larger than that of thermal stress in the rim of wheel. However, the effect of thermal stress is relatively larger than that of mechanical stress in the plate of wheel. When 300% of the block force was applied, the maximum von Mises stress of 61.0 MPa was found at the outside plate around 400 mm far away from the wheel center.

Computer Simulation to Predict Operating Behavior of a Gas Engine Driven Micro Combined Heat and Power System (소형 가스엔진 열병합발전의 운전거동 예측을 위한 컴퓨터 시뮬레이션)

  • Cho, Woo-Jin;Lee, Kwan-Soo;Kim, In-Kyu
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.22 no.12
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    • pp.873-880
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    • 2010
  • The present study developed a computer simulation program to determine the optimum strategy and capacity of a micro combined heat and power(CHP) system. This simulation program considered a part-load electrical/thermal efficiency and transient response characteristics of CHP unit. The result obtained from the simulation was compared with the actual operation of 30 kW gas engine driven micro CHP system. It was found that the simulation could reproduce the daily operation behavior, such as operating hours and mean load factor, closely to the actual behavior of the system and could predict the amount of electrical/thermal output and fuel consumption with the error of less than 12%.

V-Factor Estimation Under Thermal and Mechanical Stress for Circumferentially Cracked Cylinder (열하중 및 기계하중이 작용하는 원주 방향 균열 배관에 대한 V-계수 평가)

  • Song, Tae-Kwang;Oh, Chang-Kyun;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.12
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    • pp.1123-1131
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    • 2008
  • This paper provides V-factor estimation under combined mechanical and thermal load for circumferential cracks. Results are based on finite element analyses and effect of types and magnitudes of the thermal stress, crack geometry, the loading mode and plastic strain hardening on variations of the V-factor are investigated. The results of finite element analyses are compared with R6 values. As a result, it is shown that R6 gives generally conservative results. The conservatism is especially increased for the combination of large mechanical and thermal load. As a result, new estimation method which uses failure assessment line in R6 is proposed for V-factor and gives less conservative results.

The performance of combined heat and power plant according to gas turbine air mass flow rate change (가스터빈 공기량 조절에 따른 열병합발전 성능 변화)

  • Kim, Jae-Hoon;Moon, Seung-Jae
    • Plant Journal
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    • v.18 no.2
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    • pp.32-40
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    • 2022
  • In this study, we investigated the operation data of combined heat and power in accordance with the change of the inlet guide vane with partial load. The partial load 80% could close the inlet guide vane up to 24%, and the exhaust gas temperature could be increased by 52℃. The partial load 90% could close the inlet guide vane up to 12%, and the exhaust gas temperature could be increased by 23℃. At 80% of partial load with the thermal load tracking mode, the output could be increased up to 5.68 MW, the combined cycle efficiency increased by 0.73%, and the combined heat and power efficiency increased by 1.81%. At 90% of the partial load, the output could be increased up to 2.55 MW, the combined cycle efficiency increased by 0.32%, and the combined heat and power efficiency increased by 0.72%.

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Test and Analysis of Thermal Ratcheting Deformation for 316L Stainless Steel Cylindrical Structure (316L 스테인리스강 원통 구조물의 열라체팅 변형 시험 및 해석)

  • Lee, Hyeong-Yeon;Kim, Jong-Bum;Lee, Jae-Han
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.3
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    • pp.479-486
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    • 2002
  • In this study, the progressive inelastic deformation, so called, thermal ratchet phenomenon which can occur in high temperature structures of liquid metal reactor was simulated with thermal ratchet structural test facility and 316L stainless steel test cylinder. The thermal ratchet deformation at the reactor baffle cylinder of the liquid metal reactor can occur due to the moving temperature distribution along the axial direction as the sodium free surface moves up and down under the cyclic heat-up and cool-down transients. The ratchet deformation was measured with the laser displacement sensor and LVDTs after cooling the structural specimen which is heated up to 55$0^{\circ}C$ with steep temperature gradients along the axial direction. The temperature distribution of the test cylinder along the axial direction was measured with 28 channels of thermocouples and was used for the ratchet analysis. The thermal ratchet deformation was analyzed with the constitutive equation of nonlinear combined hardening model which was implemented as ABAQUS user subroutine and the analysis results were compared with those of the test. Thermal ratchet load was applied 9 times and the residual displacement after 9 cycles of thermal load was measured to be 1.79mm. The ratcheting deformation shapes obtained by the analysis with the combined hardening model were in reasonable agreement with those of the structural tests.