• 제목/요약/키워드: Cold-rolling

검색결과 409건 처리시간 0.025초

냉각압연 가공용 자동 형상제어장치의 특성에 관한 연구 (A Study on the Characteristics of Automatic Flatness Control System for Cold Rolling)

  • 김문경;전언찬;김순경
    • 대한기계학회논문집A
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    • 제20권9호
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    • pp.2901-2907
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    • 1996
  • Flatness of cold rolled strip is vital to the quality of the product and productivity of the mill. Therefore, in recent year requirement for flatness control in strip rolling have become increasingly severe. The necessity for more accurate automatic gauge control and automatic flatness control(AFC) has increased by customer's requirement for cold rolled steel sheets with thinner gauge and better flatness quality. In this paper, the performance and functions of AFC system installed on the 4 hi-reversing mill has been investigated under actual conditions. The test results are as follows : The more strip thickness is thick, the smaller the I-value. The I-value is a strain measured by stressometer. Complex distributions of strip tension are controlled to remove not only a quarter buckle but also a simple center wave and edge wave. The defects caused by poor flatness have been drastically decreased. And a proper coolant temperature for work roll cooling system on the AFC system is about $50~55^{\circ}C$.

5% 크롬 냉간 압연용 작업롤의 피로손상 평가에 대한 연구 (Assessment of fatigue damage in 5% chrome cold rolling work roll)

  • 곽길준;김광수;이시우;여원구;박영철
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 추계학술대회논문집A
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    • pp.316-321
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    • 2000
  • The role of fatigue on the surface damage of 5% chrome cold milling work roll is evaluated. Uniaxial and torsional fatigue tests are carried out, and the baseline data for fatigue life evaluation are established. An appropriate multiaxial fatigue parameter is developed from the fatigue data. Fatigue tests are also performed under compressive mean stresses, and a mean stress model is formulated. A computer program is developed to assess the interaction of fatigue and grinding of the roll. The fatigue damage is computed for selected servicing conditions. It is found that the fatigue damage can be an important issue when the effect of mean stress is ignored, however the fatigue damage is negligibly small when the effect of mean stress including the residual stresses currently used is fully accounted. The result indicates that spalling due to the growth of thermal shock cracks is more important than fatigue damage in roll surface failure.

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Fe-Cr-Mn-X계 합금의 감쇠능 및 플라즈마이온질화 특성에 미치는 합금원소의 영향 [I 감쇠능] (The Effect of Alloy Elements on the Damping Capacity and Plasma Ion Nitriding Characteristic of Fe-Cr-Mn-X Alloys [I Damping Capacity])

  • 손동욱;정상훈;김재환;이종문;김익수;강창룡
    • 동력기계공학회지
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    • 제9권1호
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    • pp.70-75
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    • 2005
  • The damping property of Fe-12Cr-22Mn-X alloys has been investigated to develop high damping and high strength alloy. Particularly, the effect of the phase of austenite, alpha and epsilon martensite, which constitute the structure of the alloys Fe-12Cr-22Mn-X alloys, on the damping capacity at room temperature has been investigated. Various fraction of these phases were formed depending on the alloy element and cold work degree. The damping capacity is strongly affected by ${\varepsilon}$ martensite while the other phase, such as ${\alpha}'$ martensite, actually exhibit little effect on damping capacity. In case of Fe-12Cr-22Mn-3Co alloy, the large volume fraction of ${\varepsilon}$ martensite formed at about 30% cold rolling, and in case of Fe-12Cr-22Mn-1Ti alloy, formed at about 20% cold rolling and showed the highest damping capacity. Damping capacity showed higher value in Fe-12Cr-22Mn-1Ti alloy than one in Fe-12Cr-22Mn-3Co alloy.

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탄탈륨 판재의 어닐링 집합조직과 결정립 크기 (Annealing Textures and Grain Size of Tantalum Sheet)

  • 강전연;박성원;박준영;박성준;송이화;박성택;김광련;오경원
    • 소성∙가공
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    • 제28권5호
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    • pp.247-256
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    • 2019
  • In this study, the development of annealing textures in cold rolled and annealed tantalum sheets was analyzed using electron backscatter diffraction. At $900^{\circ}C$, the textures of the recrystallized grains in the partially and completely recrystallized microstructures displayed significant similarities. The average diameter of the recrystallized grains with ${\gamma}-fiber$ orientations exceeded that of grains with different orientations, and the average growth rates were unrelated to the orientations after an initial stage of recrystallization. Additional cold rolling and annealing was done for controlled initial microstructures and textures inherited from various processes of prior cold rolling and annealing. This second cycle of the process resulted in stronger textures with major ${\gamma}-fiber$ orientations as a result of the enhanced ${\gamma}-fiber$ orientations in the preceding textures. A coarse-grained prior microstructure resulted in a weaker annealing texture than a fine grained one regardless of the stronger previous texture, which was occasioned by the sub-structures of the minor orientations at local deformation inhomogeneities such as sharp in-grain shear bands.

선형 초점 적외선 가열에 의해 이축 집합조직화된 Ni 기판의 제조 (Fabrication of biaxially textured Ni substrate by line-focused infrared heating)

  • 정준기;김원정;정규동;배원태;김철진
    • 한국초전도ㆍ저온공학회논문지
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    • 제8권1호
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    • pp.19-22
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    • 2006
  • Desirable substrates for $YBa_2Cu_3O_{7-\delta}$ coated conductor are highly cube textured Ni or Ni-alloy tapes, which can be produced by cold rolling and recrystallization annealing. We have fabricated hi-axially textured pure Ni tapes for the application of coated conductors. The sintered Ni rod was cold-rolled into the thin tapes of $50{\mu}m$ thickness and the tapes were heat-treated for texture development with line-focused infrared heater. The temperature was maintained at $800\sim1050^{\circ}C$, using 1kW double ended linear halogen lamp in $96%Ar-4%H_2$ atmosphere The biaxially tortured Ni tapes were successfully formed by line-focused infrared heat treatment The texture of the annealed Ni tapes was analysed using the GADDS (general area detector diffraction system). The full width at half maximum values of phi and omega scan for the Ni tapes were less than $10^{\circ}$ and the grain size was $20-50{\mu}m$.

접촉식 자동 형상제어 장치의 특성에 관한 연구 (A Study on Characteristics of Automatic Flatness Control System of Contact Type)

  • 김문경;전언찬;김순경
    • 한국정밀공학회지
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    • 제13권5호
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    • pp.67-73
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    • 1996
  • The necessity for more accurate automatic flatness control(AFC) system has increased of customers' requirement for cold rolled steel sheet. Therefore, many cold rolling mills replaced its AFC system with a measuring roll of the contact type form the non-contact type. In this paper. The performance of AFC system of contact type has been investigated under industrial conditions. It has two kinds of actuator: roll bender, spot cooling system. The test results are as follows: The more strip thickness is thick, the smaller the I value, and the more it is thin, the bigger the I value. And a complex distribution of strip tension was controlled, for example, not only a pocket wave but also a simple center wave and edge wave. Because the tension deviation is larger at acceler- ation speed and decelerationspeed than steady speed, AFC system of contact type is better to adopt over 50m/mim. AFC system reduces rapidly large flatness deviation. The maximum I value of strip has been decreased to 13 I, and sticker, defects caused by poor flatness, have been decreased about 60%.

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Water Soluble Type의 Cold Strip Rolling Oil

  • 김주항
    • Tribology and Lubricants
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    • 제5권2호
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    • pp.21-31
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    • 1989
  • 최근 국내에서도 각종 공작기계 가공의 발전으로 말미암아 이에 쓰여지고 있는 윤활제의 이용범위도 점진적으로 확대되어 가고 있음은 물론 특히 Water계 윤활제의 요구성능은 점점 가혹하게 되어지고 있다. Water계 윤활제라고 하면 일반적으로 Cutting, Grinding, Drawing, Pressing, Heat Treating 등의 공작기계 계통의 Oil을 연상할 수 있겠지만 이들 이외에 각종 유압작동유를 비롯하여 Rolling Oil도 포함되고 있다. 따라서 본 논고에서는 근간 Crose up 되어지고 있는 Water계 윤활제 중 냉각압연유에 대하여 간략하게 기술하여 보고자 한다.

이방성 가공경화를 고려한 냉간 압연강판의 넥킹 예측 (Prediction of Sheet Metal Necking with Anisotropic Hardening)

  • 인정제;김권희;함주희
    • 소성∙가공
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    • 제10권2호
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    • pp.160-166
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    • 2001
  • Uniaxial necking is studied for steel sheets with initial anisotropy. The state of anisotropy is continuously altered by subsequent tensile deformation at angles to the rolling direction. The orientations of orthotropy axes are changed before the onset of necking. A simple hardening rule which incorporates the rotations of orthtropy axes is proposed and the necking strains are predicted at angles to the rolling direction. Predicted results show good agreement with the experiments.

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다중 목적함수 최적화기법을 이용한 전기강판 생산 공정설계 (Process Design of Electric Steel by a Multiple Objective Optimization)

  • 정제숙;변상민;김홍준;황상부
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1997년도 추계학술대회논문집
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    • pp.153-157
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    • 1997
  • The investigation deals with the process design in cold rolling mill of electric plant. In this study, multiple objective optimization is conducted by a genetic algorithm, where the fitness values are evaluated on the basis of one - dimensional model of flat rolling. The approach is applied to the determination of the process conditions which are optimal with regard to minimization of roll power and maximization of productivity.

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마찰 압연한 AA 1050 합금의 조직 변화 (Texture of Frictionally Rolled AA 1050 Aluminum alloy)

  • 사이드무로드 아크라모프;김인수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.328-329
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    • 2007
  • A study on the texture and the formability after frictional rolled and subsequent heat-treated AA 1050 aluminum alloy sheets have been carried out. The specimens after the frictional rolling showed a very fine grain size, a decrease of <100>//ND, and an increase of <111>//ND textures. The change of plastic strain ratios has been investigated and it was found that they were higher than those of the initial Al sheet.

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