• 대한기계학회논문집A
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• 제34권9호
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• pp.1299-1304
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• 2010

압연실험을 통해서 폭 방향 변형 편차가 존재하는 실리콘 강판의 가공파손을 고찰하였다. 폭 방향 변형 편차는 강판에 웨이브를 발생시키고 압연방향으로 소재의 에지 부위(혹은 센터 부위)에 인장(혹은 압축)을 준다. 실제 압연기에서 발생하는 웨이브를 실험실적으로 구현하기 위해서 공형롤을 설계 및 제작하였다. 실험에 사용한 소재는 고-실리콘(약 3%) 강판이다. 본 실험을 통해서 센터 웨이브에 의해 발생되는 에지 부위 인장응력이 가공파손에 가장 지배적인 요인이라는 것이 제시되었다. 센터 웨이브를 일으키는 폭 방향 변형 편차의 정도에 따라 에지 파손과 지그재그 형태의 시편 중심 절손을 유발한다는 결과도 도출하였다.

• 대한조선학회 특별논문집
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• 대한조선학회 2007년도 특별논문집
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• pp.118-127
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• 2007

SAW(Submerged Arc Welding) process is generally applied to a wide range of welding area in the fabrication of steel structure. This process has a good characteristic properties such as the high quality of welds and the high deposition rates, but in case of welding on a thick steel plate, it also has higher cold crack susceptibility than that of a thin steel plate. The purpose of this research is to find the main factor of crack generation and clarify the countermeasure for crack prevention, and then establish the optimum welding condition in a heavy thick steel plate. The results of this study are as follows, 1. The cause of crack generation is found the diffusible hydrogen penetrated into weld metal by decomposition of the remained moisture in SAW flux during welding. 2. For the removal of diffusible hydrogen, the raw materials of SAW flux are to be dehydrated at the high temperature in the initial manufacturing stage. 3. Mechanical properties of weld metal welded with the dehydrated SAW flux were evaluated very excellent, furthermore the weld metal has been proved to have low diffusible hydrogen content with 3.1ml /100g. 4. The weldability and quality welded with thick steel plates were improved by establishing the new optimum welding condition.

• 한국도로학회논문집
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• 제20권1호
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• pp.47-58
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• 2018

PURPOSES : The purpose of this study is to evaluate the mechanical properties of a cold-recycling asphalt mixture used as a base layer and to determine the optimum emulsified-asphalt content for ensuring the mixture's performance. METHODS : The physical properties (storage stability, mixability, and workability) of three types of asphalt emulsion (CMS-1h, CSS-1h, and CSS-1hp) were evaluated using the rotational viscosity test. Asphalt emulsion residues, prepared according to the ASTM D 7497-09 standard, were evaluated for their rheological properties, including the $G*/sin{\delta}$and the dynamic shear modulus (${\mid}G*{\mid}$). In addition, the Marshall stability, indirect tensile strength, and tensile-strength ratio (TSR) were evaluated for the cold-recycling asphalt mixtures fabricated according to the type and contents of the emulsified asphalt. RESULTS : The CSS-1hp was found to be superior to the other two types in terms of storage stability, mixability, and workability, and its $G*/sin{\delta}$ value at high temperatures was higher than that of the other two types. From the dynamic shear modulus test, the CSS-1hp was also found to be superior to the other two types, with respect to low-temperature cracking and rutting resistance. The mixture test indicated that the indirect tensile strength and TSR increased with the increasing emulsified-asphalt content. However, the mixtures with one-percent emulsified-asphalt content did not meet the national specification in terms of the aggregate coverage (over 50%) and the indirect tensile strength (more than 0.4 MPa). CONCLUSIONS : The emulsified-asphalt performance varied greatly, depending on the type of base material and modifying additives; therefore, it is considered that this will have a great effect on the performance of the cold-recycling asphalt pavement. As the emulsified-asphalt content increased, the strength change was significant. Therefore, it is desirable to apply the strength properties as a factor for determining the optimum emulsified-asphalt content in the mix design. The 1% emulsified-asphalt content did not satisfy the strength and aggregate coverage criteria suggested by national standards. Therefore, the minimum emulsified-asphalt content should be specified to secure the performance.

• 소성∙가공
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• 제11권3호
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• pp.211-216
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• 2002

The mechanical and thermal load, and thermal softening occuring by the rush temperature of die, in warm and hot forging, cause wear, heat cracking and plastic deformation, etc. This paper describes the effects of solid lubricants and surface treatments for warm forging die. Because cooling effect and low friction are essential to the long life of dies, optimal surface treatments and lubricants are very important to hot and warm forging process. The main factors affecting die hardness and heat transfer, are surface treatments and lubricants, which are related to heat transfer coefficient, etc. To verify the effects, experiments are performed for heat transfer coefficient in various conditions - different initial billet temperatures and different loads. Carbonitriding and ionitriding are used as surface treatments, and oil-base and water-base graphite lubricants are used. The effects of lubricant and surface treatment for warm and hot forging die life are explained by their thermal characteristics, and the new developed technique in this study for predicting tool life can give more feasible means to improve the tool life in hot forging process.

• Journal of Welding and Joining
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• 제34권1호
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• pp.7-20
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• 2016

A brief overview is given of the development of various structural steels and their welding application technology. Firstly, the general characteristics and welding performance of structural steels used in architecture and bridge are introduced. For safety against earthquakes or strong wind, and for highly efficient welding in high-rise building constructions, ultra high strength steel with tensile strength over 800 MPa or high HAZ toughness steel plates under high heat input welding have been developed. In particular, efficient welding technology ensuring high resistance to cold and hot cracking of ultra high strength steel is reviewed in the present paper. Secondly, various coated steels used mainly for outer part in construction are briefly discussed. Moreover, a major drawback of coated steel during welding operation, and several solutions to overcome such technical problem are proposed. It is hoped that this review paper can lead to significant academic contributions and provide readers interested in the structural steels with useful welding technology.

• Corrosion Science and Technology
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• 제7권5호
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• pp.288-295
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• 2008

The increase use of natural gas as an energy source has been continuous demand for ever-increasing strength in gas transmission pipeline materials in order to achieve safe and economic transportation of natural gas. In particular, linepipe material for sour gas service primarily needs to have crack resistant property. However, applications of sour linepipes are expanding toward deep water or cold region, which require higher toughness and/or heavier wall thickness as well as higher strength. To improve the crack resistance of linepipe steel in sour environment, low alloy steel are produced by controlled rolling subsequently followed by the accelerated cooling process. This paper summarizes the design concepts for controlling crack resistant property low alloy linepipe steels for sour gas service.

• 한국방재학회:학술대회논문집
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• 한국방재학회 2008년도 정기총회 및 학술발표대회
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• pp.313-316
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• 2008

유해가스 발생의 저감, 에너지 절약과 환경적인 이유로 인해 아스팔트의 생산 및 시공온도의 저감에 대한 필요성은 매우 크다. 온도 저감은 시공과 성능 면에서도 유리한 점이 많은데 다짐이 더 잘되기 때문에 워커빌리티가 향상되며 추운 날씨에서도 시공이 가능하다. 또한 고온에서의 아스팔트 노화를 저감시켜 저온 균열에 보다 우수한 성능을 나타낸다. 중온형 아스팔트의 많은 장점에도 불구하고 공용성능은 아직까지 만족할 만한 수준은 아닌 것으로 평가 되며 향후 더 많은 연구가 필요할 것으로 생각된다.

• 열처리공학회지
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• 제34권1호
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• pp.10-16
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• 2021

Exhaust manifold is a very important component that is directly connected to air environment pollution and that requires strict mechanical properties such as high temperature fatigue and oxidation. Among stainless steels, the ferritic stainless steel with body-centered cubic structure shows excellent resistance of stress-corrosion cracking, ferromagnetic at room temperature, very excellent cold workability and may not be enhanced by heat treatment. The microstructural characteristics of four cast ferritic stainless steels which are high heat-resistant materials, were analyzed. By comparing and evaluating the mechanical properties at room temperature and high temperature in a range of 400℃~800℃, a database was established to control and predict the required properties and the mechanical properties of the final product. The precipitates of cast ferritic stainless steels were analyzed and the high-temperature deformation characteristics were evaluated by comparative analysis of hardness and tensile characteristics of four steels at room temperature and from 400℃ to 800℃.

• 한국에너지공학회:학술대회논문집
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• 한국에너지공학회 2002년도 춘계 학술발표회 논문집
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• pp.227-234
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• 2002

With the increasing environmental consideration and stricter regulations, gasification of waste is considered to be more attractive technology than conventional incineration for energy recovery as well as material recycling. The experiment for combustible waste mixed with plastic and cellulosic materials was performed in the fixed bed gasifier to investigate the gasification behavior with the operating conditions. Waste pelletized with a diameter of 2~3cm and 5cm of length was gasified at the temperature range of 1100~145$0^{\circ}C$. It was shown that the composition of H$_2$ was in the range of 30~40% and CO 15~30% depending upon oxygen/waste ratio. Casification of waste due to thermoplastic property from mixed plastic melting and thermal cracking shows a prominent difference from that of coal or coke. It was desirable to maintain the top temperature up to foot to ensure the mass transfer and uniform reaction through the packed bed. As the bed height was increased, the formation of H$_2$ and CO was increased whilst $CO_2$ decreased by the char-$CO_2$ reaction and plastic cracking. From the experimental results, the cold gas efficiency was around 61% and heating values of product gases were in the range of 2800~3200㎉/Nm3.

• 한국도로학회논문집
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• 제3권3호
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• pp.119-133
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• 2001

켐크리트 개질 아스팔트 혼합물은 산소와 고온의 온도조건에서 급속하게 경화된다. 켐크리트 개질 혼합물을 아스팔트 포장의 표층에 적용할 경우 이러한 과다한 경화로 인하여 조기 균열이 발생되기도 한다. 이러한 조기 균열의 발생을 완화하기 위하여 켐크리트 개질 혼합물을 아스팔트 포장의 기층에 적용하고 있다. 본 연구에서는 켐크리트 개질 아스팔트와 혼합물의 공용성을 규명하기 위하여 아스팔트 바인더에 대해 동적유동시험 및 처짐보유동시험 등을 실시하였고 혼합물에 대한 일축인장 피로 및 휠트래킹, 수분손상 시험 등을 실시하였다. 또한 현장에서 채취한 시편에 대해 회복탄성계수시험을 실시하여 일반 및 켐크리트 개질 혼합물의 강성을 비교분석하였다. 이상의 시험결과로부터 켐크리트 개질 혼합물은 일반 혼합물에 비해 소성변형에 대한 저항성이 크다는 것을 알 수 있었다. 그러나 켐크리트 혼합물이 추운지방에 사용될 경우 저온균열의 문제가 발생할 가능성이 있을 것으로 사료된다. 켐크리트 혼합물을 기층에 적용하여 2년 이상 경과한 경우 켐크리트 개질 혼합물은 일반 혼합물에 비해 강성이 약 50% 정도 증가됨을 알 수 있었다.