• 제목/요약/키워드: Cold crack

검색결과 147건 처리시간 0.024초

STS 304 강의 저주기 및 고주기 피로에 있어 초기 마르텐사이트의 영향 (The Effect of Initial α' on Low and High Cycle Fatigue Behavior of STS 304 Stainless Steel)

  • 이현승;신형주;김송희
    • 산업기술연구
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    • 제21권B호
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    • pp.331-339
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    • 2001
  • Zero to tension fatigue tests and strain controlled fatigue tests were carried out to find how initial strain induced martensite, ${\alpha}^{\prime}$ affects low and high cycle fatigue behavior and fatigue crack growth mechanisms. Microscopic study and phase analysis were carried out with TEM, SEM, EDAX, Optical Microscope, Ferriscope, and X-ray diffractometry. The amount of Initial ${\alpha}^{\prime}$ was controlled from 0% to 33% by controlling the temperatures for cold working and heat treatment. Lower contents of initial ${\alpha}^{\prime}$ showed higher fatigue resistance in low cycle fatigue but lower fatigue resistance in high cycle fatigue because it is ascribed to the more transformation of ${\alpha}^{\prime}$ martensite during low cycle fatigue and higher ductility. In high cycle fatigue, fatigue life is attributed to the strength and phase transformation of austenite into ${\alpha}^{\prime}$ during fatigue was negligible. ${\gamma}$ boundary, ${\gamma}/twin$ boundary, and ${\gamma}/{\alpha}^{\prime}$ boundary were found to be the preferred site of fatigue crack initiation.

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입열량이 고변형률 강관 원주 용접부 특성에 미치는 영향 (Effect of Heat Input on Girth welds properties of High strain steel pipe)

  • 이진우;송우현;서동한;이종섭
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2010년도 춘계학술발표대회 초록집
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    • pp.71-71
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    • 2010
  • SBD (Strain-based design) of pipe lines have gained world-wide attention in recent years. The present research aims to evaluate the fracture characteristics of API (America Petroleum Institute) SBD X100 girth weldment that typically applied for cold climate and deep water offshore, with the focus on the influence of heat input changing with 6kJ/cm and 10kJ/cm from GMAW (Gas Metal Arc Welding). At a low heat input at 6kJ/cm, the weld metal had Multi-phase matrix (Acicular ferrite + Banite + Martensite) that could fill up both fracture toughness and strength as reported previously. Also, the weld metal exhibited 859MPa YS (Yield strength), 108J impact toughness at $-40^{\circ}C$ and 0.52mm CTOD (Crack Tip Open Displacement) at $-10^{\circ}C$. These results can be satisfied with the requirement of API SBD X100 girth weldment and Alaska pipe line project.

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Fatigue analysis of partly damaged RC slabs repaired with overlaid UHPFRC

  • Deng, Pengru;Kakuma, Ko;Mitamura, Hiroshi;Matsumoto, Takashi
    • Structural Engineering and Mechanics
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    • 제75권1호
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    • pp.19-32
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    • 2020
  • Due to repetitive traffic loadings and environmental attacks, reinforced concrete (RC) bridge deck slabs are suffering from severe degradation, which makes structural repairing an urgency. In this study, the fatigue performance of an RC bridge deck repairing technique using ultra-high performance fiber reinforcement concrete (UHPFRC) overlay is assessed experimentally with a wheel-type loading set-up as well as analytically based on finite element method (FEM) using a crack bridging degradation concept. In both approaches, an original RC slab is firstly preloaded to achieve a partly damaged RC slab which is then repaired with UHPFRC overlay and reloaded. The results indicate that the developed analytical method can predict the experimental fatigue behaviors including displacement evolutions and crack patterns reasonably well. In addition, as the shear stress in the concrete/UHPFRC interface stays relatively low over the calculations, this interface can be simply simulated as perfect. Moreover, superior to the experiments, the numerical method provides fatigue behaviors of not only the repaired but also the unrepaired RC slabs. Due to the high strengths and cracking resistance of UHPFRC, the repaired slab exhibited a decelerated deterioration rate and an extended fatigue life compared with the unrepaired slab. Therefore, the proposed repairing scheme can afford significant strengthen effects and act as a reference for future practices and engineering applications.

입열량이 고변형률 강관 원주 용접부 특성에 미치는 영향 (Effect of Heat Input on Girth Welds Properties of High Strain Steel Pipe)

  • 이진우;송우현;서동한;이종섭
    • Journal of Welding and Joining
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    • 제27권6호
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    • pp.25-30
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    • 2009
  • SBD (Strain-based design) of pipe lines have gained world-wide attention in recent years. The present research aims to evaluate the fracture characteristics of API (America Petroleum Institute) SBD X100 girth weldment that typically applied for cold climate and deep water offshore, with the focus on the influence of heat input changing with 6kJ/cm and 10kJ/cm from GMAW (Gas Metal Arc Welding). At a low heat input at 6kJ/cm, the weld metal had Multi-phase matrix (Acicular ferrite + Banite + Martensite) that could fill up both fracture toughness and strength as reported previously. Also, the weld metal exhibited 859MPa YS (Yield strength), 108J impact toughness at $-40^{\circ}C$ and 0.52mm CTOD (Crack Tip Open Displacement) at $-10^{\circ}C$. These results can be satisfied with the requirement of API SBD X100 girth weldment and Alaska pipe line project.

재결정에 따른 Alloy 617의 고온 산화 거동 및 기계적 특성 (High Temperature Oxidation Behavior and Mechanical Characteristic of Recrystallized Alloy 617)

  • 임정훈;조태선;박지연;김영도
    • 대한금속재료학회지
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    • 제48권12호
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    • pp.1078-1083
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    • 2010
  • In this study, high temperature oxidation behavior of Alloy 617 was investigated to evaluate the effect of grain size for Alloy 617. The grain size of grain-refined Alloy 617 (GR617) was reduced to $5{\mu}m$ from $71{\mu}m$ for as-received Alloy 617 (AR617) by recrystallization after cold rolling. After high temperature aging, the oxide layers of AR617 and GR617 consisted of $Cr_2O_3$ external oxide scale and $Al_2O_3$ internal oxide. The external oxide scale resulted in a Cr-depleted zone and a carbide free zone below the scale. The depth of the carbide free zone was deeply formed in GR617. On the other hand, the depth of the internal oxide layer in GR617 was shorter than that in AR617. After a 3-point bending test, crack propagation of GR617 was more restricted than that of AR617 because of the different microstructure of the internal oxide.

동결-융해작용에 따른 암석풍화의 특성 (The Effect of a Freeze-Thaw Cycle on Rock Weathering: Laboratory Experiments)

  • 양재혁
    • 한국지형학회지
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    • 제18권3호
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    • pp.21-36
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    • 2011
  • 암석의 풍화작용은 지형발달에 있어 물질의 준비과정으로서 역할을 한다. 이 중 동결-융해작용은 한대지역이나 주빙하 지역뿐만 아니라 심지어 온대지역에서도 암석을 파괴시키는데 효과적인 프로세스로 여겨져 왔다. 화강암(생암, 반풍화층), 편마암, 석회암, 돌로마이트의 슬랩시편 각각 10개를 -25℃~+30℃의 조건으로 동결-융해를 180회 반복하고 이들의 풍화양상과 물리적 특성변화를 검토한 결과, 파쇄는 대기와 토양조건보다는 침수조건에서 좀 더 활발히 진전되었으며 공극률이 높은 석회암과 돌로마이트가 가장 심하게 파쇄되었다. 편마암은 표면에 crack, joint, fissure들이 발달해 있고 암석강도(SHV)가 가장 낮았음에도, 어떠한 물리적 변화나 풍화산물들이 생성되지 않아 풍화에 저항력이 매우 높은 암석으로 나타나고 있다.

7175 알루미늄합금 형단조재의 미세조직 변화와 기계적 성질 (Microstructural Changes and Mechanical Properties of 7175 Aluminum Alloy Die Forgings)

  • 이인기;유재선;강성수;이오연
    • 한국재료학회지
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    • 제14권3호
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    • pp.168-174
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    • 2004
  • The aim of this study is to investigate the effect of process conditions on the microstructual changes and mechanical properties of large 7175 aluminum die forgings. The cast billets of 370 and 720 mm in diameter were homogenized and die forged after direct chill casting. The size and volume fraction of second phase particles in 720 mm billet were larger than those of 370 mm billet. The interdendritic sites containing the second phase particles was considered to be a crack initiation region in the process of cold upsetting. The tensile and yield strength of die forged specimens of 720 mm billet in the direction of Land L T were higher than those of 370 mm billet. However, the tensile strength of these specimens were 5 to 10% lower than that of American military specification. The plane strain fracture toughness of die forged specimens of 370 mm cast billet showed almost the same level of 720 mm billet, which was die forged after free forging.

열간 압연판재 제조기술의 최신동향 (Recent Trends in Flat Hot Rolling of Steel)

  • 이준정
    • 소성∙가공
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    • 제11권1호
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    • pp.24-35
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    • 2002
  • Recent trend and future prospect of flat rolling of steel has been summarized based on the earlier reports. Key technology in the plate rolling is to have ultra fine microstructure having high resistance against crack propagation during application. Heavy accelerated cooling facility and high power rolling mill will be helpful to develope the high toughness steel. Precise modeling of properly prediction based on deformation and transformation imposed on microstructure of steel during processing is highly anticipated. For the hot strip rolling process, new trend is lies on the production of ultra-thin gauged hot strip to substitute cold rolled strip. For the substitution of cold rolled strip into hot rolled strip widely, high formable property of hot strip is highly required. For the formabilit, the ferritic rolling of extra low carbon steel under high lubricated condition is essential. Recently introduced semi-continuous thin slab and rolling mill line is very plausible to develope those kinds of products easily In the view groin facility combination. New idea to modify the existing continuous hot strip mill line to produce the ultra thin-gauged hot strip in an economic way is suggested in this report.

상압소결법에 의해 제조한 $\alpha$-SiC의 소결온도에 따른 상전이와 기계적 특성 (Phase Transformation and Mechanical Properties on Sintering Temperature of $\alpha$-SiC Manufactured by Pressureless Sintering)

  • 주진영;신용덕;박미림;이종덕
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2001년도 하계학술대회 논문집
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    • pp.431-434
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    • 2001
  • The mechanical and phase transformation of the cold isostatically pressed $\alpha$-SiC ceramic were investigated as a function of the sintering temperature. The result of phase analysis by XRD revealed 6H, 4H, 3C and phase transformation between 6H and 4H showed a sudden change over 200$0^{\circ}C$. However, the alongrightarrow$\beta$ reverse transformation did not occur to any sintering temperature. The relative density and the mechanical properties of $\alpha$-SiC ceramic was increased with increased sintering temperature. The flexural strength rapidly inclosed below 210$0^{\circ}C$ and showed the highest value of 410 MPa at 220$0^{\circ}C$. This reason is because crack was propagated through surface flaw. The fracture toughness showed the highest value of 3.3 MPa.m$_{1}$2/ at 220$0^{\circ}C$.

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Development of Coil Breakage Prediction Model In Cold Rolling Mill

  • Park, Yeong-Bok;Hwang, Hwa-Won
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2005년도 ICCAS
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    • pp.1343-1346
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    • 2005
  • In the cold rolling mill, coil breakage that generated in rolling process makes the various types of troubles such as the degradation of productivity and the damage of equipment. Recent researches were done by the mechanical analysis such as the analysis of roll chattering or strip inclining and the prevention of breakage that detects the crack of coil. But they could cover some kind of breakages. The prediction of Coil breakage was very complicated and occurred rarely. We propose to build effective prediction modes for coil breakage in rolling process, based on data mining model. We proposed three prediction models for coil breakage: (1) decision tree based model, (2) regression based model and (3) neural network based model. To reduce model parameters, we selected important variables related to the occurrence of coil breakage from the attributes of coil setup by using the methods such as decision tree, variable selection and the choice of domain experts. We developed these prediction models and chose the best model among them using SEMMA process that proposed in SAS E-miner environment. We estimated model accuracy by scoring the prediction model with the posterior probability. We also have developed a software tool to analyze the data and generate the proposed prediction models either automatically and in a user-driven manner. It also has an effective visualization feature that is based on PCA (Principle Component Analysis).

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