• Title/Summary/Keyword: Cold Forming Process

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The Effect of Hot Stamping Operation Condition on the Mechanical Properties (핫스탬핑 공정조건에 따른 기계적 특성)

  • Kim, H.D.;Moon, M.B.;Lee, S.H.;Yoon, K.W.;Yoo, J.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.317-320
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    • 2008
  • The Hot Stamping process, which is the hot pressing of steel parts using cold dies. can utilize both case of shaping and high strength due to the hardening effect of rapid quenching during the pressing. We carried out experiments of quenching rate and tempering treatments at temperatures of $200^{\circ}C$ and $300^{\circ}C$ and different soaking times. Tn this study, the mechanical properties and microstructure of micro boron alloyed steels after heat treatments are compared.

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The Prediction of Geometrical Configuration and Ductile Fracture Using the Artificial Neural network for a Cold Forged Product (신경망을 이용한 냉간 단조품의 기하학적 형상 및 연성파괴 예측)

  • Kim, D.J.;Ko, D.C.;Park, J.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.10
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    • pp.105-111
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    • 1996
  • This paper suggests the scheme to simultaneously accomplish prediction of fracture initiation and geomeytical configuration of deformation in metal forming processes using the artificial neural network. A three-layer neural network is used and a back propagation algorithm is adapted to train the network. The Cookcroft-Lathjam criterion is used to estimate whether fracture occurs during the deformation process. The geometrical configuration and the value of ductile fracture are measured by finite element method. The predictions of neural network and numerical results of simple upsetting are compared. The proposed scheme has successfully predicted the geometrical configuration and fracture initiation.

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The Study And Application Of Planetary Gear Net Forging Technology

  • Zhu Weicheng;Song Baoyang;Xu Cenglin;Fu Chenglin;Li Xiaohui;Li Enlai;Yan Mingchen
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.133-137
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    • 2003
  • In this paper presented the net forging technology of planetary gear after much experiment and analysis, technology of two forging processes after billet being one -time heated, and cold net forging was adopted to ensure the gear forming quality. In the process of die producing, electrical rod NC cutting technology was used .the test and application has proved the net forging gear has reached higher quality and met the requirement of design. The net forging gear technology had been put into production.

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The Prediction of Geometrical Coniguration and Ductile Fracture using the Artificial Neural Network for a Cold Forged Product (신경망을 이용한 냉간 단조품의 기하학적 형상 및 연성파괴 예측)

  • 김동진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.201-205
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    • 1996
  • This paper suggests the scheme to simultaneously accomplish prediction of fracture initation and geometrical configuration of deformation in metal forming processes using the artificial neural network. A three-layer neural network is used and a back propagation algorithm is adapted to train the network. The Cockcroft-Latham criterion is used to estimate whether fracture occurs during the deformation process. The geometrical configuration and the value of ductile fracture are measured by finite element method. The prediction of network and numerical results of simple upsetting are compared. The proposed scheme has successfully predicted the geometrical configuration and fracture initiation.

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A STUDY ON CENTER THINNING IN ROTARY FORGING OF CIRCULAR PLATE

  • Choi, Seo-Gou;Oh, Hung-Kuk
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.10a
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    • pp.86-94
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    • 1995
  • The rotary forging process has a potential for producing high-precision parts because of smaller forging forces and incrementally controlled deformation, especially in cold forging of intricate parts to net shape. But while thin circular plate are made by rotary forging, center thinning and fracture will occur under given conditions. The trouble has seriously influenced the quality of products and the spreading of this technique. This paper intends to explain the phenomenon of center thinning and gives a criterion of it. In order to confirm the validity of the proposed criterion, experiments have been carried out by using the rotary forging press which has been designed and constructed in our laboratory.

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Experimental Study on the Mold Life of Fine Blanking Using Thick Plate Materials (후판 소재를 적용한 파인 블랭킹 금형 수명에 관한 연구)

  • Park, D.H.;Hyun, K.H.
    • Transactions of Materials Processing
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    • v.30 no.3
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    • pp.149-156
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    • 2021
  • Fine blanking is a high-precision process combining principles of metal stamping and cold forming. Unlike conventional metal stamping, fine blanking uses a special triple action such as V-ring force, counter force, shearing force. This study performed the effect of pocket-shaped compression molding on the mold life of the fine blanking using the 7.4mm thick SM45C material. In order to determine the lifespan of the punch and die in the fine blanking molds, a trial mold was manufactured and various punch materials were selected to perform the mold life test. A study on the life of a fine blanking mold by applying a thick plate material was experimentally performed through a mold test.

nfrared Weak-lensing Detection of an Emerging Galaxy Cluster SpARCSJ1049+56 at z=1.71

  • Finner, Kyle;Jee, Myungkook
    • The Bulletin of The Korean Astronomical Society
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    • v.45 no.1
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    • pp.29.4-29.4
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    • 2020
  • Structure in the universe forms hierarchically with the small scales forming first and merging into larger scales. Galaxy clusters are at the pinnacle of the formation process. Peering far into the universe, we can observe galaxy clusters early in their evolution. SpARCSJ1049+56 is a galaxy cluster located at a redshift of 1.71. It has been shown to be rich in cluster galaxies, to have intense star formation, and to have a significant amount of molecular gas. Through careful control of systematics, we detected the weak-lensing signal from this distant galaxy cluster. I will present our HST infrared weak-lensing detection of the cluster with a focus on the method. Our lensing analysis found that the cluster is massive and is rare in a LambdaCDM universe. I will also present the Chandra X-ray discovery of cold gas coincident with the intense star formation and discuss the implications of the detection.

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A forging die design to improve the flower shape of flange bolt (플랜지 볼트의 플라워 형상 결함 개선을 위한 단조 금형설계)

  • Kim, Kwan-Woo;Lee, Geun-Tae;Cho, Hae-Young
    • Journal of Advanced Marine Engineering and Technology
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    • v.40 no.4
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    • pp.314-319
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    • 2016
  • Flange bolt has a circular flange under the head that acts like a washer to distribute the clamping load over a large area. Flange bolt has usually been manufactured by cold forging. Flower shape defect occurs in the flange forging stage. This defect causes lack of dimensional accuracy and low quality. So it is needed to improve these forging defects. In this study, die design method for flower shape defect of flange bolt was suggested. In order to improve flower shape defect, inner diameter of the addition die in conventional forging process was modified. The forging process with applied modified die was simulated by commercial FEM code DEFORM-3D. The simulated results for modified die were confirmed by experimental trials with the same condition.

Effect of Post Heat Treatment Temperature on Interface Diffusion Layer and Bonding Force in Roll Cladded Ti/Mild steel/Ti Material (압연 클래드된 Ti/Mild steel/Ti 재의 계면확산층과 접합력에 미치는 후열처리온도의 영향)

  • Lee, Sangmok;Kim, Su-Min;We, Se-Na;Bae, Dong-Hyun;Lee, Geun-An;Lee, Jong-Sup;Kim, Yong-Bae;Bae, Dong-Su
    • Korean Journal of Metals and Materials
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    • v.50 no.4
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    • pp.316-323
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    • 2012
  • The aim of this study is to investigate the effect of post heat treatment on bonding properties of roll cladded Ti/MS/Ti materials. First grade Ti sheets and SPCC mild steel sheets were prepared and then Ti/MS/Ti clad materials were fabricated by a cold rolling and post heat treatment process. Microstructure and point analysis of the Ti/MS interfaces were performed using the SEM and EDX Analyser. Diffusion bonding was observed at the interfaces of Ti/MS. The thickness of the diffusion layer increased with post heat treatment temperature and the diffusion layer was verified as having $({\epsilon}+{\zeta})+({\zeta}+{\beta}-Ti)$ intermetallic compounds at $700^{\circ}C$ and an $({\zeta}+{\beta}-Ti)$ intermetallic compound at $800^{\circ}C$, respectively. The micro Knoop hardness of mild steel decreased with post heat treatment temperature; however, those of Ti decreased at a range of $500{\sim}600^{\circ}C$ and showed a uniform value until $800^{\circ}C$ and then increased rapidly up to $900^{\circ}C$. The micro Knoop hardness value of the diffusion layer increased up to $700^{\circ}C$ and then saturated with post heat treatment. A T-type peel test was used to estimate the bonding forces of Ti/Mild steel interfaces. The bonding forces decreased up to $800^{\circ}C$ and then increased slightly with post heat treatment. The optimized temperature ranges for post heat treatment were $500{\sim}600^{\circ}C$ to obtain the proper formability for an additional plastic deformation process.

Developing Trends of Spinning Process for Manufacturing Thrust Chamber of Launch Vehicle (발사체 연소기 제작에서 스피닝 공정 개발 동향)

  • Lee, Keumoh;Ryu, Chulsung;Choi, Hwanseok;Heo, Seongchan;Kwak, Junyoung;Choi, Younho
    • Journal of the Korean Society of Propulsion Engineers
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    • v.19 no.6
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    • pp.64-71
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    • 2015
  • Spinning process is generally used for manufacturing axisymmetrical, thin-walled thickness and hollow circular cross-section parts. Traditional spinning technology is classified to conventional spinning and power spinning(shear spinning and flow forming). Literature surveys of spinning application for regenerative cooling chamber and divergent nozzle of liquid propellent rocket thrust chamber have been conducted. Most spinning technology has been used mandel for manufacturing chamber and nozzle. Recently, hot spinning has been used much compared to traditional cold spinning.