• Title/Summary/Keyword: Cold Deformation

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Tension/Heat/Thermal Deformation Analysis of a Cold Coiled Strip in Coiling Process (냉연 판재의 권취공정에 있어서 장력/열/변형 해석)

  • 정영진;이규택;강충길
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.39-43
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    • 2002
  • A new model for heat transfer and thermal deformation analysis according to strip mm in coiling process has been proposed. Finite difference analyses for heat transfer of cold rolled coil have been carried out under various coiling tensions and strip crown using the equivalent thermal conductivity for the radial direction of cold rolled coil which is a function of strip thickness, surface characteristics and compressive pressure. The compressive pressure is calculated from a equation expressed as a function of hoop stress and coil tension considering strip mm obtained by experiment. Finite element method for thermal deformation of cold rolled coil has been performed to investigate the effects of the strip crown, the coil tension and temperature. From these analyses, it is found that the axial inhomogeneity of thermal deformation is increased as the strip crown, compressive pressure, and temperature drop in cold coiled strip increase.

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Densifcation Behavior of Iron Powder During Cold Stepped Plastic Deformation (냉간 다단 소성변형하에서의 철분말의 치밀화 거동)

  • Kang Chunsung;Lee Sungchul;Kim KiTae;Rozenberg Oleg
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.10 s.241
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    • pp.1344-1352
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    • 2005
  • Densification behavior of iron powder under cold stepped plastic deformation was studied. Experimental data were also obtained for iron powder under cold stepped plastic deformation. The elastoplastic constitutive equation based on yield function of Shima and Oyane was implemented into a finite element program (ABAQUS) to simulate compaction responses of i.on powder during cold stepped plastic deformation. Finite element calculations were compared with experimental data for densification, deformed geometry and density distribution. The agreement between finite element results and experimental data was good for iron powder.

Effect of cold-spray deposition on deformation of aluminum alloy substrate (초음속 저온분사법에 의한 알루미늄 분말 적층에서 얇은 모재에 발생하는 변형에 대한 연구)

  • Lee Jae-Chul;Chun Doo-Man;Kim Sung-Geun;Ahn Sung-Hoon
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.99-100
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    • 2006
  • Cold gas dynamic spray or cold-spray is a deposition process, which causes deformation of a thin substrate. The deformation is usually convex to the deposited side. In this research, the main cause of the deformation was investigated using 6061-T6 aluminum alloy. The effects or anisotropic coefficient or thermal expansion (CTE) or the deposited layer by cold-spray and residual stress were studied by experiments and finite element analysis. The Hole Drilling method was applied to measure residual stress in the cold-spray layer and substrate. The data obtained by the experiments were used for the analysis of substrate deformation. From the result of the analysis, it was concluded that compressive residual stress was the main reason of substrate deformation while CTE had little effect.

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The Spheroidization of Cementite for Cold Heading Quality Steel by Hot Deformation (고온변형에 의한 냉간압조용강의 시멘타이트 구상화 연구)

  • Lee, Ung-Youl;Kang, Ku-Hyun;Bang, Myung-Seong;Nam, Seung-Eui
    • Journal of the Korean Society for Heat Treatment
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    • v.17 no.4
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    • pp.211-215
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    • 2004
  • Conventional spheroidization process of cold heading quality steels requires long heat treatment time, and reduction of the heat treatment time is important for improving productivity in the industry. Recently, hot deformation method has been proposed as a means of increasing spherodization kinetics. In this study, the influences of hot deformation on the spherodization behavior of cold heading quality steels were investigated. Hot deformation at the temperature range of $700^{\circ}C$ significantly enhances the spheroidization kinetics. Hot deformation can lead to a substantial reduction of spherodization process time as low as 1~5 hrs.

Study about material properties of Al particles and deformation of Al alloy substrate by cold gas dynamic spray (초음속 저온분사법에 의한 알루미늄 합금 모재의 변형과 적층된 알루미늄 층의 물성에 대한 연구)

  • Lee, J.C.;Ahn, S.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.145-148
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    • 2006
  • Cold gas dynamic spray is a relatively new coating process by which coatings can be produced without significant heating during the process. Cold gas dynamic spray is conducted by powder sprayed by supersonic gas jet, and generally called the kinetic spray or cold-spray. Cold-spray was developed in Russia in the early 1980s to overcome the defect of thermal spray method. Its low process temperature can minimize thermal stress and also reduce the deformation of the substrate. Most researches on cold-spray have focused on micro scale coating, but our research team tried to apply this method to macro scale deposition. The macro scale deposition causes deformation of a thin substrate which is usually convex to the deposited side. In this research, the main cause of the deformation was investigated using 6061-T6 aluminum alloy and properties of deposited aluminum layer such as coefficient of thermal expansion, Elastic modulus, hardness, electric conductivity were measured. From the result of the analysis, it was concluded that compressive residual stress was the main reason of substrate deformation while CTE had little effect.

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Effect of Geometrical Shape and Cold Work on Deformation of the Hydrogen Absorption Metal with Hydrogen Absorption-Desorption Cycling (수소저장-방출싸이클링에 의한 수소저장금속의 변형거동에 관한 형상 및 가공의 영향)

  • Jeong, Y.G.
    • Transactions of the Korean hydrogen and new energy society
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    • v.14 no.3
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    • pp.207-216
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    • 2003
  • By using the electrochemical method, the relation between the deformation and the geometrical shape, and the effect of cold work on hydrogen absorption-desorption cycling in palladium were investigated, In order to study this problem, four kinds of the Pd specimens used were plates and bars as cold worked and annealed states. As results, it is found that the deformation of thickness direction in the palladium plates increased whereas other lateral directions decreased. But the palladium bars showed the same deformation ratio in all directions because of uniform distribution of the $\beta$ phase. Grains in the plate specimens were greatly deformed after hydrogenation cycling whereas grains in the bar specimens were pulverized. Also, deterioration of the hydrogen absorption rate of the bar specimen was larger than the plate specimen. And the effect of cold work on hydrogen absorption capacity was relatively small.

A Study of Preventing Chevron Crack in Cold Extrusion (냉간 압출시 Chevron Crack 방지에 대한 고찰)

  • 최영순;이정환
    • Transactions of Materials Processing
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    • v.6 no.3
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    • pp.221-226
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    • 1997
  • Chevron crack in cold extrusion has been studied in view of deformation conditions and material characteristics. There is V formed chevron crack is occasionally occurred in core part of shaft by multistage free extrusion. Although many research results were reported and theoretical analyses were accompanied, in this study we discussed practical method to prevent chevron crack in the field of working conditions and material characteristics. We have found that chevron crack is eliminated under condition of high hydrostatic state in deformation and decreased segregation, refinement of micro structure of materials.

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A Study on the Elastic Deformation of Forged Bevel Gears and Die (단조 베벨 기어의 탄성회복과 금형변형에 관한 연구)

  • 김명곤;강우진;조종래;이정환;배원병
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.34-37
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    • 2003
  • Cold forging has several advantages as compared with conventional forming by cutting process. In this study, the elastic deformations of straight bevel gear and die induced by cold forging process are investigated to use 3D-Scanner. So we could estimate the total elastic deformation as comparing between forged bevel gears and die. And finite element analysis has been performed to predict the elastic deformation, each of cold forged bevel gear and die. The predicted values are compared with the experimental values and as a result they are well agreed with experimental data.

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Yield line mechanism analysis of cold-formed channel sections with edge stiffeners under bending

  • Maduliat, S.;Bambach, M.R.;Zhao, X.L.
    • Structural Engineering and Mechanics
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    • v.42 no.6
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    • pp.883-897
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    • 2012
  • Cold-formed channel sections are used in a variety of applications in which they are required to absorb deformation energy. This paper investigates the collapse behaviour and energy absorption capability of cold-formed steel channels with flange edge stiffeners under large deformation major-axis bending. The Yield Line Mechanism technique is applied using the energy method, and based upon measured spatial plastic collapse mechanisms from experiments. Analytical solutions for the collapse curve and in-plane rotation capacity are developed, and used to model the large deformation behaviour and energy absorption. The analytical results are shown to compare well with experimental values. Due to the complexities of the yield line model of the collapse mechanism, a simplified procedure to calculate the energy absorbed by channel sections under large bending deformation is developed and also shown to compare well with the experiments.

Effect of Deformation Induced Martensite on the Damping Capacity of Fe-26Mn-4Co-2Al Alloy (Fe-26Mn-4Co-2Al 합금의 감쇠능에 미치는 가공 유기 마르텐사이트의 영향)

  • Jeong, Kyu-Seong;Kang, Chang-Yong
    • Korean Journal of Materials Research
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    • v.26 no.9
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    • pp.493-497
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    • 2016
  • This study was carried out to investigate the effect of deformation induced martensite on the damping capacity of Fe-26Mn-4Co-2Al damping alloy. ${\alpha}^{\prime}$ and ${\varepsilon}$-martensite were formed by cold working, and; deformation induced martensite was formed with according to the specific direction and the surface relief. With an increasing degree of cold rolling, the volume fraction of ${\alpha}^{\prime}$-martensite increased rapidly, while the volume fraction of ${\varepsilon}$-martensite decreased after rising to a maximum value at a specific level of cold rolling. Damping capacity was increased, and then decreased with an increasing of the degree of cold rolling. Damping capacity was influenced greatly by the volume fraction of ${\varepsilon}$-martensite formed by cold working, but the effect of the volume fraction of ${\alpha}^{\prime}$-martensite have a actually on effect on the damping capacity.