• Title/Summary/Keyword: Cold Cracking

Search Result 91, Processing Time 0.026 seconds

A Study on the Hydration Reaction Model of Expansive Additive of Ettringite-Gypsum Type (에트링가이트-석탄 복합계 팽장재의 수화반응 모델에 관한 연구)

  • Park Sun Gyu;Takahumi Noguchi;Kim Moo-Han
    • Journal of the Korea Concrete Institute
    • /
    • v.17 no.4 s.88
    • /
    • pp.581-586
    • /
    • 2005
  • High-performance concrete (HPC), which is particularly sensitive to self-desiccation, is required to be durable even in severe environmental conditions, i.e. costal area, cold district, etc. However, in recent years, some attention was particularly given to cracking sensitivity of high performance concrete at early age. It has been argued and demonstrated experimentally that such concrete undergoes autogenous shrinkage due to self-desiccation at early age under restrained condition, nd, as a result, internal tensile stress may develop, leading to micro cracking and macro cracking. This shrinkage-introduced crack produces a major serviceability problem for concrete structures. One possible method to reduce cracking due to autogenous shrinkage is the addition of expansive additive. Tests conducted by many researches have shown the beneficial effects of addition of expansive additive for reducing the risk of autogenous shrinkage-introduced cracking. However, the research on hydration model of expansion additive has been hardly researched up to now. This paper presents a study of the hydration model of Ettringite-Gypsum type expansive additive. As a result of comparing forecast values with experiment value, proposed model is shown to expressible of hydration of expansive additive.

Experimental Investigation of Working Fracture in Silicon Steel Strip Occurring Due to Change in Roll-Gap Profile in Cold Rolling (실리콘 강판 냉간압연 중 발생하는 롤갭 형상변화에 의한 가공파손에 관한 실험적 분석)

  • Byon, Sang-Min;Lee, Jae-Hyeon;Kim, Sang-Rok;Choi, Hyeon-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.34 no.9
    • /
    • pp.1299-1304
    • /
    • 2010
  • We examined the working fracture behavior of a silicon-steel strip caused by deformation deviation by performing a pilot rolling test. The deformation deviation resulted in the edges (or center portion) of the strip being stretched and the other parts being compressed in the rolling direction; this was because of different degrees of deformation in these parts. We designed roll grooves shape to reflect the role of roll bending, which generates waviness in the strip in an actual cold rolling process, into the pilot rolling test. The material used in the rolling test was highsilicon steel (about 3%). The results of the test showed that the type of fracture in the strip specimen varied with the magnitude of the deformation deviation. The tensile stress produced at the strip edges because of the center waviness in the rolling direction was a crucial factor that resulted in edge cracking and a zigzag-shaped fracture at the center.

Development of Welding Flux and Process for Prevention of Cold Cracking in SAW Weld Metal (잠호용접부 균열방지를 위한 용접 플락스 및 시공기법 개발)

  • Choi, Kee-Young;Kim, Chan;Kim, Young-Pil
    • Special Issue of the Society of Naval Architects of Korea
    • /
    • 2007.09a
    • /
    • pp.118-127
    • /
    • 2007
  • SAW(Submerged Arc Welding) process is generally applied to a wide range of welding area in the fabrication of steel structure. This process has a good characteristic properties such as the high quality of welds and the high deposition rates, but in case of welding on a thick steel plate, it also has higher cold crack susceptibility than that of a thin steel plate. The purpose of this research is to find the main factor of crack generation and clarify the countermeasure for crack prevention, and then establish the optimum welding condition in a heavy thick steel plate. The results of this study are as follows, 1. The cause of crack generation is found the diffusible hydrogen penetrated into weld metal by decomposition of the remained moisture in SAW flux during welding. 2. For the removal of diffusible hydrogen, the raw materials of SAW flux are to be dehydrated at the high temperature in the initial manufacturing stage. 3. Mechanical properties of weld metal welded with the dehydrated SAW flux were evaluated very excellent, furthermore the weld metal has been proved to have low diffusible hydrogen content with 3.1ml /100g. 4. The weldability and quality welded with thick steel plates were improved by establishing the new optimum welding condition.

  • PDF

Study on the Proper Emulsified-Asphalt Content for a Cold-Recycling Asphalt Mixture (상온 재활용 아스팔트 혼합물의 적정 유화아스팔트 함량 선정 연구)

  • Yang, Sung Lin;Son, Jung Tan;Lee, Kang Hun
    • International Journal of Highway Engineering
    • /
    • v.20 no.1
    • /
    • pp.47-58
    • /
    • 2018
  • PURPOSES : The purpose of this study is to evaluate the mechanical properties of a cold-recycling asphalt mixture used as a base layer and to determine the optimum emulsified-asphalt content for ensuring the mixture's performance. METHODS : The physical properties (storage stability, mixability, and workability) of three types of asphalt emulsion (CMS-1h, CSS-1h, and CSS-1hp) were evaluated using the rotational viscosity test. Asphalt emulsion residues, prepared according to the ASTM D 7497-09 standard, were evaluated for their rheological properties, including the $G*/sin{\delta}$and the dynamic shear modulus (${\mid}G*{\mid}$). In addition, the Marshall stability, indirect tensile strength, and tensile-strength ratio (TSR) were evaluated for the cold-recycling asphalt mixtures fabricated according to the type and contents of the emulsified asphalt. RESULTS : The CSS-1hp was found to be superior to the other two types in terms of storage stability, mixability, and workability, and its $G*/sin{\delta}$ value at high temperatures was higher than that of the other two types. From the dynamic shear modulus test, the CSS-1hp was also found to be superior to the other two types, with respect to low-temperature cracking and rutting resistance. The mixture test indicated that the indirect tensile strength and TSR increased with the increasing emulsified-asphalt content. However, the mixtures with one-percent emulsified-asphalt content did not meet the national specification in terms of the aggregate coverage (over 50%) and the indirect tensile strength (more than 0.4 MPa). CONCLUSIONS : The emulsified-asphalt performance varied greatly, depending on the type of base material and modifying additives; therefore, it is considered that this will have a great effect on the performance of the cold-recycling asphalt pavement. As the emulsified-asphalt content increased, the strength change was significant. Therefore, it is desirable to apply the strength properties as a factor for determining the optimum emulsified-asphalt content in the mix design. The 1% emulsified-asphalt content did not satisfy the strength and aggregate coverage criteria suggested by national standards. Therefore, the minimum emulsified-asphalt content should be specified to secure the performance.

Evaluation of Tool Life for Forging Die due to Lubricants and Suface Treatments (단조 금형의 윤활, 표면처리 및 금형 수명 평가)

  • 김병민
    • Transactions of Materials Processing
    • /
    • v.11 no.3
    • /
    • pp.211-216
    • /
    • 2002
  • The mechanical and thermal load, and thermal softening occuring by the rush temperature of die, in warm and hot forging, cause wear, heat cracking and plastic deformation, etc. This paper describes the effects of solid lubricants and surface treatments for warm forging die. Because cooling effect and low friction are essential to the long life of dies, optimal surface treatments and lubricants are very important to hot and warm forging process. The main factors affecting die hardness and heat transfer, are surface treatments and lubricants, which are related to heat transfer coefficient, etc. To verify the effects, experiments are performed for heat transfer coefficient in various conditions - different initial billet temperatures and different loads. Carbonitriding and ionitriding are used as surface treatments, and oil-base and water-base graphite lubricants are used. The effects of lubricant and surface treatment for warm and hot forging die life are explained by their thermal characteristics, and the new developed technique in this study for predicting tool life can give more feasible means to improve the tool life in hot forging process.

Development of Structural Steel and Trend of Welding Technology (건설용 강재개발 및 용접기술동향)

  • Kim, Sung Jin;Jeong, Hong Chul
    • Journal of Welding and Joining
    • /
    • v.34 no.1
    • /
    • pp.7-20
    • /
    • 2016
  • A brief overview is given of the development of various structural steels and their welding application technology. Firstly, the general characteristics and welding performance of structural steels used in architecture and bridge are introduced. For safety against earthquakes or strong wind, and for highly efficient welding in high-rise building constructions, ultra high strength steel with tensile strength over 800 MPa or high HAZ toughness steel plates under high heat input welding have been developed. In particular, efficient welding technology ensuring high resistance to cold and hot cracking of ultra high strength steel is reviewed in the present paper. Secondly, various coated steels used mainly for outer part in construction are briefly discussed. Moreover, a major drawback of coated steel during welding operation, and several solutions to overcome such technical problem are proposed. It is hoped that this review paper can lead to significant academic contributions and provide readers interested in the structural steels with useful welding technology.

High Strength Low Alloy Steel for Sour Service

  • Jung, Hwan Gyo;Kim, Sang Hyun;Yang, Boo Young;Kang, Ki Bong
    • Corrosion Science and Technology
    • /
    • v.7 no.5
    • /
    • pp.288-295
    • /
    • 2008
  • The increase use of natural gas as an energy source has been continuous demand for ever-increasing strength in gas transmission pipeline materials in order to achieve safe and economic transportation of natural gas. In particular, linepipe material for sour gas service primarily needs to have crack resistant property. However, applications of sour linepipes are expanding toward deep water or cold region, which require higher toughness and/or heavier wall thickness as well as higher strength. To improve the crack resistance of linepipe steel in sour environment, low alloy steel are produced by controlled rolling subsequently followed by the accelerated cooling process. This paper summarizes the design concepts for controlling crack resistant property low alloy linepipe steels for sour gas service.

A Study on Characteristic of Warm Mix Asphalt (중온형 아스팔트 콘크리트 특성연구)

  • Jo, Shin-Haeng;Jun, Soon-Je;Jeun, Jun-Young;Ryu, Deug-Hyun
    • 한국방재학회:학술대회논문집
    • /
    • 2008.02a
    • /
    • pp.313-316
    • /
    • 2008
  • Temperature reduction in the manufacturing of asphalt mixtures is highly desirable from a number of aspects. Reduced fumes and emissions, and reduced energy consumption, are important environmental reasons to continue pursuing the goal of temperature reduction. There are important construction and performance advantages as well. For instance, improved workability results in better compaction; lower production and placement temperatures may improve prospects for cold weather paving; and lower temperatures will result in less binder aging and possibly better cracking resistance. The performance of WMA is not to be satisfied though there are various advantages. Therefore, more research is needed on a number of issues

  • PDF

High Temperature Tensile Properties of Heat-resistant Cast Ferritic Stainless Steels (고내열 페라이트계 스테인레스 주강의 고온인장특성 평가)

  • Jeong, Hyeon Kyeong;Lee, Dong-Geun
    • Journal of the Korean Society for Heat Treatment
    • /
    • v.34 no.1
    • /
    • pp.10-16
    • /
    • 2021
  • Exhaust manifold is a very important component that is directly connected to air environment pollution and that requires strict mechanical properties such as high temperature fatigue and oxidation. Among stainless steels, the ferritic stainless steel with body-centered cubic structure shows excellent resistance of stress-corrosion cracking, ferromagnetic at room temperature, very excellent cold workability and may not be enhanced by heat treatment. The microstructural characteristics of four cast ferritic stainless steels which are high heat-resistant materials, were analyzed. By comparing and evaluating the mechanical properties at room temperature and high temperature in a range of 400℃~800℃, a database was established to control and predict the required properties and the mechanical properties of the final product. The precipitates of cast ferritic stainless steels were analyzed and the high-temperature deformation characteristics were evaluated by comparative analysis of hardness and tensile characteristics of four steels at room temperature and from 400℃ to 800℃.

The characteristics of gasification for combustible waste

  • Na, Jae-Ik;Park, So-Jin;Kim, Yong-Koo;Lee, Jae-Goo;Kim, Jae-Ho
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
    • /
    • 2002.05a
    • /
    • pp.227-234
    • /
    • 2002
  • With the increasing environmental consideration and stricter regulations, gasification of waste is considered to be more attractive technology than conventional incineration for energy recovery as well as material recycling. The experiment for combustible waste mixed with plastic and cellulosic materials was performed in the fixed bed gasifier to investigate the gasification behavior with the operating conditions. Waste pelletized with a diameter of 2~3cm and 5cm of length was gasified at the temperature range of 1100~145$0^{\circ}C$. It was shown that the composition of H$_2$ was in the range of 30~40% and CO 15~30% depending upon oxygen/waste ratio. Casification of waste due to thermoplastic property from mixed plastic melting and thermal cracking shows a prominent difference from that of coal or coke. It was desirable to maintain the top temperature up to foot to ensure the mass transfer and uniform reaction through the packed bed. As the bed height was increased, the formation of H$_2$ and CO was increased whilst $CO_2$ decreased by the char-$CO_2$ reaction and plastic cracking. From the experimental results, the cold gas efficiency was around 61% and heating values of product gases were in the range of 2800~3200㎉/Nm3.

  • PDF