• Title/Summary/Keyword: Coating properties

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Development of Paper Coating Technologies to Prevent Print Mottle (II)-Optical Properties of Coated Papers Affected by Coating Pigment Composition and Coat Weight (인쇄 모틀의 방지를 위한 제지도공 기술개발 (제2보)-도공안료 조성과 도공량에 따른 도공지의 광학적 특성 변화)

  • 정준경;신동소;이학래
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.29 no.1
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    • pp.26-35
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    • 1997
  • A study was carried out to investigate such optical properties of coated papers as brightness, opacity and gloss affected by the coating pigment composition and coat weight using clay, ground calcium carbonate, precipitated calcium carbonate, and plastic pigment as pigments. The effects of drying methods and supercalendering on optical properties were also evaluated. Gloss increased abruptly while brightness and opacity decreased slightly by supercalendering due to surface smoothing and consolidating effects of the coating layers. Optical properties changed little by drying methods. Pigment composition showed significant influences on optical properties. Brightness of coated papers decreased or increased linearly as the coat weight was increased depending on the pigment composition, while opacity increased linearly for all formulations. Gloss increased abruptly at low coat weights for all formulations and approached a plateau value at coat weight of 15-20g/$m^2$. Third order polynomial regression equations relating the coat weight with gloss have been derived and tabulated.

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Effect of Ni Bond Coat on Adhesive Properties of Fe Coating Thermal Sprayed on Al Substrate (Ni 본드코팅이 Al 기지에 고온 용사 코팅된 Fe 코팅층의 접합특성에 미치는 영향)

  • Kwon, Eui-Pyo;Kim, Dae-Young;Lee, Jong-Kweon
    • Korean Journal of Materials Research
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    • v.26 no.10
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    • pp.542-548
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    • 2016
  • The influence of NiCrAlY bond coating on the adhesion properties of an Fe thermal coating sprayed on an Al substrate was investigated. By applying a bond coat, an adhesion strength of 21MPa was obtained, which was higher than the 15.5MPa strength of the coating without the bond coat. Formation of cracks at the interface of the bond coat and the Al substrate was suppressed by applying the bond coat. Microstructural analysis of the coating interface using EBSD and TEM indicated that the dominant bonding mechanism was mechanical interlocking. Mechanical interlocking without crack defects in the coating interface may improve the adhesion strength of the coating. In conclusion, the use of an NiCrAlY bond coat is an effective method of improving the adhesion properties of thermal sprayed Fe coatings on Al substrates.

Property and formation behavior of TiAlSiWN nanocomposite coating layer by the AIP process (AIP 공정 적용 TiAlSiWN 나노 복합체 코팅층의 형성 거동 및 특성 평가)

  • Lee, Jeong-Han;Park, Hyeon-Guk;Jang, Jun-Ho;Hong, Seong-Gil;O, Ik-Hyeon
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2018.06a
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    • pp.97.2-97.2
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    • 2018
  • This study formed a hard TiAlSiWN coating layer using Ti, Al, Si and W raw powders that were mechanically alloyed and refined. The TiAlSi and TiAlSiW coating targets were fabricated using a single PCAS process in a short time with the optimal sintering conditions. The coating targets were deposited on the WC substrate by forming coating layers using TiAlSiN and TiAlSiWN nitride nano-composite structures with an AIP process. The properties of the nitride nano-composite coating layers were compared according to the addition of W. The microstructure of the nitride nano-composite coating layer was analyzed, focusing on the distribution of the crystalline phases, amorphous phases ($Si_3N_4$), and growth orientation of the columnar crystal depending on the addition of W. The mechanical properties of the coating layers were exhibited a hardness of approximately $3,000kg/mm^2$ and adhesion of about 117.77N in the TiAlSiN. In particular, the TiAlSiWN showed excellent properties with a hardness of more than $4,300kg/mm^2$ and an adhesion of about 181.47N.

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A study on the high temperature properties of CoNiCrAlY coating fabricated by HVOF and LPPS process (LPPS용사법과 HVOF 용사법으로 제조된 CoNiCrAlY 코팅의 고온물성에 관한 연구)

  • 강현욱;권현옥;송요승
    • Journal of the Korean institute of surface engineering
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    • v.34 no.2
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    • pp.161-168
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    • 2001
  • A Thermal Barrier Coating (TBC) can play an important role in protecting parts from harmful environments at high temperatures such as oxidation, corrosion, and wear in order to improve the efficiency of aircraft engines by lowering the surface temperature of the turbine blade. The TBC can increase the life span of the product and improve the operating properties. Therefore, in this study the mechanical and thermal properties of the TBC such as oxidation, fatigue and shock at high temperatures were evaluated. A samples of a bond coat (CoNiCrAlY) produced by the High Velocity Oxygen Fuel (HVOF) and Low Pressure Plasma Spray (LPPS) method were used. The thickness of the HVOF coating layer was approximately $450\mu\textrm{m}$ to 500$\mu\textrm{m}$ and the hardness number of the coating layer was between 350Hv and 400Hv. The thickness of the LPPS coating was about 350$\mu\textrm{m}$ to 400$\mu\textrm{m}$ and the hardness number of the coating was about 370Hv to 420Hv. The X-ray diffraction analysis showed that CoNiCrAlY coating layer of the HVOF and LPPS was composed of the $\beta$and ${\gamma}$phase. After the high temperature oxidation test, the oxide scale with about l0$\mu\textrm{m}$ to 20$\mu\textrm{m}$ thickness appeared at the coating surface on the Al-depleted zone was observed under the oxide scale layer.

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Evaluations of Radar Absorbing Coating materials in the Microwave Frequencies (마이크로 주파수에서 전파 흡수성 코팅재료의 특성 평가)

  • 임종인;김찬욱;오택수
    • Journal of the Korean Ceramic Society
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    • v.36 no.6
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    • pp.571-576
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    • 1999
  • This paper describes both electromagnetic properties and electromagnetic-wave absorbind (EMA) characteristics of the radar absorbing coating materials in the microwave frequencies. The coating materials are prepared by mixing ferrite powder with epoxy resin polymers. The electromagnetic property and the EMA characteristics of the coating materials are measured in the frequency ranges between 0.2 GHz and 15GHz using the S-parameter method. The results show that the typical coating material has ({{{{ {μ }`_{r } ^{' } }} of about 2 and ({{{{ { ε}`_{r } ^{' } }} of about 4. And the coating materials have a little EMA characteristics in the frequency from 4 to 6 GHz and more improved EMA characteristics around 12 GHz And it is desirable for improvement of the EMA characteristics of the coating materials to properly select electromagnetic properties of constitutional materials inthe interesting frequency ranges.

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Effect of Dispersion Method on Formation of Electroless Ni-CNT Coatings (분산법이 무전해 Ni-CNT 복합도금막 형성에 미치는 영향)

  • Bae, KyooSik
    • Journal of the Semiconductor & Display Technology
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    • v.13 no.3
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    • pp.51-55
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    • 2014
  • Ni-CNT(Carbon Nanotubes) composite coating is often used for the surface treatment of mechanical/electronic devices to improve the properties of the Ni coating. For the Ni-CNT coating, the dispersion of CNT fibers is a critical process. In this study, ultrasonic treatment instead of the conventional ball milling was attempted as a dispersion method for the electroless Ni-CNT coating. SEM-EDX analysis was performed and contact angle, sheet resistance, and micro-hardness were measured. Results showed that the ultrasonic treatment was comparable to the ball milling, as a dispersion method, but the difference was negligible. However, combined ball milling and ultrasonic treatment(double treatment) showed much improved micro-hardness value, above 350Hv(close to the value obtained by the Ni-CNT electroplating). In addition, electroless Ni-CNT(double-treated) coatings formed on the thin Ni film deposited by the electroless plating(double coating) showed better mechanical properties. Thus, double treatment and double coating are suggested as an improved electroless Ni-CNT coating method.

An approach of using ideal gradating curve and coating paste thickness to design concrete performance-(2) Experimental work

  • Wang, H.Y.;Hwang, C.L.;Yeh, S.T.
    • Computers and Concrete
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    • v.10 no.1
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    • pp.35-47
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    • 2012
  • The ideal gradating curve is used in this study to estimate densified aggregate blended ratio and total surface area of aggregate, there by under assigned paste amount of concrete, and coating paste thickness can then be deduced. Four groups of concrete mixtures were prepared and the corresponding concrete properties, such as workability, compression strength, ultrasonic velocity, surface resistivity and chloride ion penetration, were measured and finally the results are interpreted in terms of "coating thickness". The result shows as the coating thickness of the concrete is higher than critical one, the coating thickness on aggregate does affect the workability, and whatever workability is required the superplasticizer can be adjusted to achieve the demand workability. Under a fixed paste quality at the same age, coating paste thickness is inversely proportional to the concrete properties, especially as the coating thickness gets thinner.

Mechanical Properties on Vegetable Oil based eco-friendly Stainless Steel Coatings (식물성오일 기반의 친환경 스테인레스 스틸 코팅에 대한 기계적 특성)

  • Kim, Ki-Jun;Sung, Wan-Mo;Kim, Joo-Han;Jung, Hyung-Hak
    • Journal of the Korean Applied Science and Technology
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    • v.34 no.4
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    • pp.851-856
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    • 2017
  • The mechanical properties of coating resin on stainless steel were measured by SEM, FT-IR spectra, tensile properties, mole % of [NCO/OH], and particle size analyzer. Growing concerns in the environment-friendly coating resin, we have synthesized the solvent-free coating resin to be coating on metals such as stainless steel. The properties of the synthesized coating resin to be contained polyols, MDI, silicone surfactant, fillers and vegetable oil(castor oil), that they have highly stronger in intensity and longer durability than general coating resin of polyurethane resin on stainless steel. The rigid segments of polyurethane in mechanical properties of coatings were due to unsaturated vegetable oil and the increase mole % of [NCO/OH]. In conclusion, the coating microstructure with castor oil can be good material for coatings of anticorrosion of metal substrates such as stainless steel.

Improvement of Coated Paper Properties by Surface Sizing with Cationic Polymers (양성고분자를 이용한 표면사이징을 통한 도공지의 물성 개선)

  • 전대구;이학래
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.35 no.3
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    • pp.21-28
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    • 2003
  • It is essential to use base papers having proper surface characteristics in coating operation for improving coated paper quality and coater runnability. To fulfill these purposes surface sizing of coating base stock with anionic oxidized starch is commonly practiced. It is suggested that use of cationic starch for surface sizing rather than conventional oxidized starch will improve coated paper quality since cationic starch penetrates less into paper structure because of its strong electrostatic interaction with anionically charged paper surface. Strong interaction of cationic surface sizing starch with anionic coating color is expected to promote rapid immobilization of the coating color and improve coating holdout and optical property. The immediate objective of this study was to examine the influence of surface sizing starches on the properties of coated papers. Structural characteristics of the coatings formed on the substrate surface sized with cationic and anionic starches were examined. To enhance the efficiency of cationic surface sizing starch on coated paper properties, strongly charged cationic polymers were added to the surface sizing starch and its effect on coated paper properties was evaluated. Results showed that opacity and light scattering coefficient of coated paper were higher when base paper surface sized with cationic starch was used. Addition of less than 1% of cationic poly-DADMAC to the cationic surface sizing starch improved the opacity of coated paper significantly.

Effects of Process Parameters on the Coating Properties of APS TiO2 ioceramic Coatings

  • Kim, Hak-Kwak;Jang, Ju-Woong;Kim, Byoung-Soo;Moon, Ji-Woong;Lee, Deuk-Yong;Lee, Chang-Hee
    • Journal of the Korean Ceramic Society
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    • v.40 no.2
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    • pp.123-127
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    • 2003
  • The effects of process parameters on coating formation and coating properties were investigated using a fused and crushed Ti $O_2$powder by the Taguchi method and L$_{9}$(3$^4$) orthogonal array. The Taguchi analysis was conducted through the results of the coating properties affected strongly by plasma spraying parameters and Ti $O_2$powder was sprayed on Ti-6Al-4V alloy substrate. The coating properties were characterized by thickness, microhardness, porosity and surface roughness using optical microscopy, image analyzer and surface roughness tester respectively. An observed optimum condition of plasma spraying process could be found for potential use as a bioceramic coating.