• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.39 no.3
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• pp.52-59
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• 2007

This paper confirms that high solid coating can increase coating speed and reduce drying cost. Low solid coating color with the synthetic thickener and high solid coating color with the rheology modifier and with higher ratio of GCC were prepared. Coated paper was then produced with an industrial coater, varying coating speed and dryer temperature in order to keep the moisture content of the coated paper constant. Coating color concentration was able to be increased from 66% to 69% and from 68% to 71% without an adverse effect on coating color rheology. With a help of the rheology modifier, the increased ratio of GCC in high solid coating did not show harmful effects on the coated paper quality.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.46 no.2
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• pp.16-21
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• 2014

Characteristics of coating color penetration into paper were elucidated using various types of pulps and pigments. A commercial paper, KP and TMP handsheets were used for base paper. Clay and GCC were used as coating pigment. Laboratory rod draw down coater was used for coating application. Coating color penetration was evaluated by measuring the roughness of surface and back side of a coating layer. The results of coating roughness showed that clay was much better than GCC as a coating pigment. In case of pulp type, KP base paper was more effective than TMP base paper to reduce coating penetration.

• Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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• 2006.06b
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• pp.499-504
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• 2006

To improve the quality of coating paper, many areas, such as the manufacturing process of inorganic pigment for the coating, the property change of coating color, the surface design of coating pigment and the productivity of coated paper, were studied. In this study the physical properties and printability of coated paper were compared with the coating pigment to modify the surface of large particle and the coating pigment to mix together the large and small particles. After the coating color was mixed under the same conditions in order that the coating color has the same printability, the printability change caused by the surface modification of coating color was investigated. With the surface SEM of coated paper, the efficiency of the surface modification of coating pigment was investigated. The physical property and printability of coated paper, in addition to the physical properties of coating color, were compared and evaluated. Also, the efficiency of printability was evaluated, changing the mixing condition.

• Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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• 2003.11a
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• pp.148-153
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• 2003

The influence of sizing, fiber and pigment type on coating penetration, using commercial paper and two types of handsheets as the base paper which were prepared from thermomechanical pulp(TMP) and hardwood bleached kraft pulp(KP) sized internally with alkyl ketone dimmer(AKD), was studied in terms of characteristics of coating holdout. Laboratory rod draw down coater was used for surface sizing and coating application. Characterization of coating penetration was done by measuring the roughness of the backside of coating layer. The backside of the coating was exposed by dissolving the fibers in a solution of cupriethylenedimine(CED). Data show that internal sizing of base paper is effective and surface sizing is more effective to prevent coating penetration. Comparing between the two types of base papers, backside roughness of coating layer of TMP sheet is much larger and sizing is more effective to reduce coating penetration than those of KP sheet. With regard to pigment type, clay is more effective than calcium carbonate for better coating holdout.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.30 no.3
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• pp.63-72
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• 1998

This research was intended to evaluate the effect of carboxymethylcellulose(CMC) on the coating structure and surface strength of coated paper prepared with amphoteric latex based coating color. Printability and optical properties of coated papers were compared. The influence of the consolidation behavior of coating color on the coating structure and the surface strength of coated paper was investigated. Compared with the conventional anionic latex, amphoteric latex formed bulkyer, smoother and more porous coating layer, which in turn, restricted binder migration in the coating layers, and facilitated immobilization of coating colors. However, dry pick strength of coated paper was decreased. The addition of CMC to these systems had strongly influenced on. the consolidation behavior and porosity in the dry state, through forming the network structure of coating layers by the interaction with amphoteric latex particles. Thus, printability and optical properties of coated papers were improved. Results indicated that amphoteric latex could be practically applied to the paper coating to improve printability and optical properties of coated papers.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.48 no.1
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• pp.27-33
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• 2016

This study was carried out in order to investigate the effect of binder properties in pre-coating layer on the characteristics of top-coating layer and print mottle of coated paper. Four different latices were used as a binder in pre-coating layer, and coating color prepared with a same formulation was applied for top-coating. The properties and print mottle of coated paper were evaluated. It was found that glass transition temperature (Tg) was the important factor to control the properties of pre- and top-coating layer. PPS roughness of coated paper was decreased and paper gloss was increased with applying binder which has lower Tg. Properties of top-coating layer were affected by the binder used in pre-coating layer. Print mottle of coated paper was improved with using binder which has lower Tg in pre-coating layer. These results indicate that final printability and properties of top-coating layer can be improved with using suitable binder in pre-coating layer.

• Journal of the Korean Graphic Arts Communication Society
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• v.22 no.2
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• pp.101-110
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• 2004

The local surface strength variation of coated papers were measured at various speeds on a number of coated paper samples to study the effects of speed and ink tack on coating pick. Coating pick phenomenon is observed in an ink transfer variation curve as a decrease in the slope of the curve. On the other hand, it causes an actual decrease in net ink transfer to paper with an increase in speed. The effect of speed on coating pick depends on ink tack, ink film thickness and surface properties of coating layer formation of paper. A novel device to measure the surface strength can rate the coating paper in a different order. Comparison are made between dry test of coating paper pick and wet coating pick test of printing in IGT printability tester. Coating formulation is the main key to prevent from coating pick. The binder level increases, the coating pick and the slop decrease. The piling on blanket in printing is a problem when the coating pick is occur on a local area rather than average surface strength of coated papers.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.32 no.5
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• pp.60-66
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• 2000

Coating immobilization is the process by which the wet coating applied to paper or paperboard reaches the final form. A coating immobilization point is defined as the solids content reached during drying where no further redistribution of coating materials occurs. Good control of coating immobilization is important in producing coated paper and paperboard with consistent high quality. This paper discusses the technical concepts of how coatings immobilize, and describes the importance of good immobilization control on coating holdout and coating structure. The use of soy protein polymers to modify the coating immobilization point is discussed. Soy proteins, because of their interaction with coating pigments, make a significant contribution to the immobilization characteristics of coastings. This technology gives the formulator options for changing the immobilization point to improve the performance of the coating. The importance of immobilization on casting uniformity, microporosity and sheet qualities is discussed, including binder migration, mottle, gluing, and print quality.

• Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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• 2001.11a
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• pp.42-42
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• 2001

The rate of coating consolidation influences the operation of several coating methods and the final quality of the coating layer. The rate of coating consolidation is characterized with a dynamic gloss meter at short times for a thin coating layer applied to the base sheet of interest. During the coating consolidation process, the laser gloss meter response curve exhibits two critical turning points that indicate the two coating immobilization points defined by the traditional methods. Five base sheets with several different coating suspensions are characterized. A model is proposed to estimate the rate of consolidation based on physical properties of the coating suspension, the base paper, and the liquid phase of the coating. The paper properties, especially the contact angle, are found to be an important factor in determining rate of consolidation. The model predicts the correct trends for the different coating suspensions and base sheets. The test method, along the model, can be used to determine the filtercake resistance of the coating layer for a thin and rapidly formed filtercake.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.35 no.5
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• pp.17-25
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• 2003

The influence of base paper properties and fiber type on coating penetration was studied in terms of characterization of coating holdout using two types of hand sheets as the base paper which were prepared from thermomechanical pulp (TMP) and hardwood bleached kraft pulp(KP) sized internally with alkyl ketene dimmer (AKD). Laboratory rod draw down coater was used for surface sizing and coating application. Characterization of coating penetration was done by measuring the roughness of the backside of coating layer. The backside of the coating was exposed by dissolving the fibers in a solution of cupriethylenedimine (CEO). Data show that internal sizing of base paper is effective and surface sizing is more effective to prevent coating penetration. Comparing between the two types of base papers, backside roughness of coating layer of TMP sheet is much larger and sizing is more effective to reduce coating penetration than those of KP sheet. From the result of water absorption and sizing degree after surface sizing, it seems that internal sizing slows down molecular diffusion much more than capillary penetration, but surface sizing reduces the capillary penetration. Furthermore, predominant mechanism of water into paper of TMP sheet seems to be capillary penetration, but it is molecular diffusion in the case of KP sheet.