• Title/Summary/Keyword: Coating machine

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Tribological properties of DLC films on polymers

  • Hashizume, T.;Miyake, S.;Watanabe, S.;Sato, M.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.175-176
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    • 2002
  • Our study is to search for tribological properties of diamond-like carbon (DLC) films as known as anti- wear hard thin film on various polymers. This report deals with the deposition of DLC films on various polymer substrates in vacuum by magnetron radio frequency (RF) sputtering method with using argon plasma and graphite, titanium target. The properties of friction and wear are measured using a ball-on-disk wear -testing machine. The properties of friction and wear have been remarkably improved by DLC coating. Moreover the composition of DLC films has been analyzed by using auger electron spectroscopy(AES). The wear rate of titanium-containing DLC film is lower than that of no-metal-containing DLC film.

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Wear Characteristics of $Al_{2}O_{3}\;and\;TiO_{2}$ Coating Materials by Plasma Spray ($Al_{2}O_{3}$$TiO_{2}$를 플라즈마 용사한 코팅재의 마모 특성)

  • Kim, S.I.;Kim, H.G.;Kim, G.S.
    • Tribology and Lubricants
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    • v.22 no.5
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    • pp.282-289
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    • 2006
  • This paper is to investigate the wear behaviors of two type ceramics, $Al_{2}O_{3}\;and\;TiO_{2}$, by coated plasma thermal spray method under the lubricative environment. The lubricative environments are grease fluids, a general hydraulic fluids, and bearing fluids. The wear testing machine used a pin on disk type. Wear characteristics, which were friction force, friction coefficient and the specific wear rate, according to the lubricative environments were obtained at the four kinds of load and sliding velocity is 0.2 m/sec. After the wear experiments, the wear surfaces of the each test specimen were observed by a scanning electronic microscope.

RECENT TRENDS ON RESEARCHES AND TECNOLOGIES IN FORGING PROCESSES IN JAPAN

  • Nakamura Tamotsu
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.10-17
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    • 2003
  • The amount of production orders from Japanese car and construction machine industries have slightly increased in 2002, but the costs of the forged parts have decreased due to severe competitions with the other Asian countries. Most of the forging industries and some universities are making more efforts for technological researches and developments to meet the demand for higher accuracy and higher quality products, shortening of delivery time, and development of forged parts for new industrial fields. Some helical gears of which surfaces can be net-shaped have been started for commercial base production to be shipped to car industries. Some non-graphite lubricants for hot forging and some conversion coating free lubricants for cold forging have been developed to improve some environmental problems.

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Minimum Sensing Angular Velocity Improvement of Ring Laser Gyro Using a Low-Scattering Mirror

  • Jo, Min-Sik;Shim, Kyu-Min;Kim, Hoe-Young;Cho, Hyun-Ju;Jun, Gab-Song;Son, Seong-Hyun
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.56.2-56
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    • 2001
  • For the improvement of minimum sensing angular velocity of ring laser gyro, the influence of a low-scattering mirror application to laser resonator was investigated. Super polishing technique was employed for the fine mirror substrates of less than 1-${\AA}$-rms roughness. Mirror coating using ion-beam sputtering coating machine produced low-scattering mirror less than 30-ppm scattering. As a result of the mirror application to ring laser, the minimum sensing angular velocity of the gyro was improved down to about 0.1 deg/sec.

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Wear Behaviors of Ceramics TIN, TIC and TICN with Arc Ion Plating

  • Oh, Seong-Mo;Rhee, Bong-Goo;Jeong, Bong-Soo
    • Journal of Mechanical Science and Technology
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    • v.17 no.12
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    • pp.1904-1911
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    • 2003
  • In order to determine the wear properties of AIP (Arc Ion Plating) deposition, wear process was evaluated by using a Falex test machine. Also, in order to determine the effects of coating material on the wear process, TiC, TiN, and TiCN coatings of thickness about 5 $\mu\textrm{m}$∼6 $\mu\textrm{m}$ coated by Arc ion plating deposition method were tested. The wear property was determined under a dry sliding condition as a function of the applied load, sliding distance, sliding velocity and temperature. The results show that when wear of the coating-layer occurred, specific wear amount increased with the wear rate. At initial state, the wear rate rapidly increased, but it gradually reduced as the velocity increased. Also, when raising the temperature, the wear rate increased in the order of TiCN, TiN and TiC due to the frictional heat.

A Study on the Cutting Characteristics of Inconel 690 alloy (인코넬 합금의 절삭특성에 관한 연구)

  • 황경충
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.315-319
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    • 1999
  • This paper has been considered on the cutting characteristics such as chip formation and surface roughness for Inconel 690 alloy with difficult-to-cut because of high toughness and strength. We have made efforts solving the problem to difficult-to-cut of Inconel by improvement of tool with TiN coating and the selection of optimum cutting condition. We used the CCD camera and the surface roughness tester to observe the chip formation and the state of machined surface by using the improved tool with diamond coating and various cutting condions. We have found that the chip formation showed the tooth shape of tooth blade and the surface roughness was very poor. but it can be better by selection of optimum cutting condition.

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A Study on the Tribological Characteristics of Surface Modification (The 1st) (표면개질의 트라이볼로지 특성에 관한 연구(제1보))

  • Oh, Seong-Mo;Chae, Wang-Seok;Lee, Bong-Goo;Kim, Dong-Hyun;,
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.5 s.98
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    • pp.145-150
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    • 1999
  • We have studied on the tribological characteristics of surface modification by Arc Ion Implantation(AIP) coating method. Coating materials were deposited by the Titanium carbide(TiC) and Titanium nitride(TiN). An experimental process was established to determine the tribological characteristics of friction and wear behaviour with the variation of applied load, temperature and the time by the Falex friction and wear test machine. The results, It can be improved that when the surface modification of hard coatings(TiC, TiN) was deposited steel, the tribological characteristics become better. It is argued that improved because of excellence of the anti-wear, the extreme pressure properties and the heat stability.

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Weldability of Aluminized Sheet Steels for Automobile Application(II) (Effect of Coating Conditions on Laser Weld Quality) (자동차용 알루미늄도금 강판의 용접성(II) (도금조건이 레이저용접 품질에 미치는 영향))

  • 김기철;차준호;이조영
    • Proceedings of the KWS Conference
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    • 2003.05a
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    • pp.102-104
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    • 2003
  • Laser weldability of aluminized steels of 0.8mm thick has been investigated. Test materials were cut from the commercial steels that were produced at the Coating Mill of POCOS. Test coupons for welding were prepared by using a conventional shearing machine and no additional edge treatment was peformed. Nd:YAG laser welding system was mainly applied to make weld specimens. Test results revealed that almost no spattering was observed even though the welding was peformed with no overlap joint clearance. Bead quality of aluminized steel laser weld was smooth and stable. According to x-ray inspection results, it was proved that the laser welds of aluminized steels were metallurgically defect free.

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NEW PROGRESS IN TiN-BASED PROTECTIVE COATINGS DEPOSITED BY ARC ION PLATING

  • Huang, R.F.;Wen, L.S.
    • Journal of Surface Science and Engineering
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    • v.32 no.3
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    • pp.265-275
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    • 1999
  • Titanium nitride and related overlayers produced by arc ion plating (AIP) are applied as commercial coatings in world-wide scale since the middle of 80s. Due to the achievements of low temperature deposition (LTD), they begin now to be used as wear and corrosion-resistant coatings for machine parts, besides applications on cemented carbide and high speed steel cutting tools. On the other side, TiN can be now applied successfully to brass, Al-alloy, ZnAl alloy articles as decorative coating through LTD. Various nitrides, carbonitrides, borides and other refractory compounds, such as (Ti, Al)N, TiCN, CrN, are used as the coatings for special heavy-duty working conditions instead of TiN since 90s. More and more multilayer coatings are applied now substituting single layer ones. Duplex processes are under development.

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Production of NH2-HNT Using Organic Solvent Reducing Dry Mechanical Device with Different Conditions and with Scale Up Settings (유기용매 사용 감소를 위한 건식 기계 장치를 이용한 NH2-HNT 제조의 조건 변화와 스케일업)

  • Moon il Kim
    • Journal of the Korean Society of Industry Convergence
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    • v.27 no.2_2
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    • pp.357-361
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    • 2024
  • Halloysite nanotube (HNT) has a nanotube structure with the chemical formula of Al2Si2O5(OH)4·nH2O and is a natural sediment of aluminosilicate. HNT has been used as additive to improve the mechanical properties of epoxy composites with exchange of amine group as a terminal functional group using huge amount of organic solvents. In order to save time and simplify complicated procedures, a dry coating machine was designed and used for amine group exchange in previous research. For better applications, it was conducted with different parameters and with scale up settings. Best condition was found to reduce usage of solvent, time and man power.