• 제목/요약/키워드: Coating Uniformity

검색결과 143건 처리시간 0.024초

디스플레이 커버 글라스의 표면 처리에 의한 광학요소 제어 (Optical Properties Control by Surface Treatment on Display Cover Glass)

  • 김성수;황재석;전법주
    • 한국전기전자재료학회논문지
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    • 제28권9호
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    • pp.607-614
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    • 2015
  • To provide the clear images from the direct light on electrical board and display devices, anti glare treatment of display cover glass is needed. In this study, the effects of surface treatment temperature, concentration, and etching solution coating thickness of the gel phase on optical elements control such as gloss, haze of reflected light and transmittance, were investigated. Cover glasses were treated at different coating thickness and additive concentration. The optical properties were examined using spectrophotometer, gloss and haze meter. The surface morphology and roughness were measured by the optical microscope and Ra measuring instrument. The etching rate and surface morphologies were dramatically affected by the concentration of acid additive in the viscous gel because of re-crystallization of components in the etching solution, hydrogel formation and coagulant after coating on glass substrate. In our experimental range, cover glass which is surface-treated with various optical properties as well as the morphology uniformity was obtained; in particular, optical properties could be controlled by etching solution coating thickness of the gel phase and the concentration of additive. The gloss was depended on the surface roughness and it showed the linear relationship between optical transmittance and haze of reflected light, respectively.

분말 코팅을 위한 원자층 증착법 (Atomic Layer Deposition for Powder Coating)

  • 최석;한정환;최병준
    • 한국분말재료학회지
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    • 제26권3호
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    • pp.243-250
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    • 2019
  • Atomic layer deposition (ALD) is widely used as a tool for the formation of near-atomically flat and uniform thin films in the semiconductor and display industries because of its excellent uniformity. Nowadays, ALD is being extensively used in diverse fields, such as energy and biology. By controlling the reactivity of the surface, either homogeneous or inhomogeneous coating on the shell of nanostructured powder can be accomplished by the ALD process. However, the ALD process on the powder largely depends on the displacement of powder in the reactor. Therefore, the technology for the fluidization of the powder is very important to redistribute its position during the ALD process. Herein, an overview of the three types of ALD reactors to agitate or fluidize the powder to improve the conformality of coating is presented. The principle of fluidization its advantages, examples, and limitations are addressed.

초미립자탄산칼슘이 잉크제트 인쇄품질에 미치는 영향 (The Effect of Precipitated Calcium Carbonate Having a Small Particle Size on the Print Quality of an Inkjet-Grade Paper)

  • 이용규;이희명
    • 펄프종이기술
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    • 제37권2호
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    • pp.38-46
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    • 2005
  • Experimental work was carried out in order to produce a novel grade of ink-jet paper that has both high print-out quality and price competitiveness. Usually, silica and PVOH has been used for ink-jet paper to design the coating layer that has a hydrophilic and micro-porous structure. However, poor rheological characteristics and low productivity of the silica-PVOH system make the price of the ink-jet paper high. The main focus of this study was replacing the conventional silica (coating pigment) PVOH (binder) coating system with the new PCC (coating pigment) cationic starch (binder) coating system, and optimizing thecoating technology associated with PPC-cationic starch system. In this study, ink-jet print quality of PCC-coated papers was compared with that of silica-coated paper. Two types of PCC were used: conventional type and colloid type. It turned out that PCC C, a conventional coating pigment, has not given a desirable result: it showed high dot reproduction, but it gave low optical density. In spite of low dot reproduction, the qualities of PCC A were comparable or superior to those of silica in optical density, color reproduction, and the uniformity of printing surface. It was also shown that the problems that are happened when the dosage level of cationic starch was too low were varied with ink-type used in each printer. However, in the case of low binder level, the produced image was widely spread resulting fromtoo low optical density of images, or from the lack of bonding ability to set ink into coating surface.

물질 보류 : 안료 코팅 처리를 위한 새로운 시도 (Material Retention: A Novel Approach to Performance of Pigment Coating Colors)

  • McKenzie, Ken;Rutanen, Anne;Lehtovuori, Jukka;Ahtikari, Jaana;Piilola, Teuvo
    • 한국펄프종이공학회:학술대회논문집
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    • 한국펄프종이공학회 2008년도 제33회 펄프종이기술 국제세미나
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    • pp.47-70
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    • 2008
  • Cost efficiency is today the primary requirement in the paper and board industry. This has led therefore, to a greater preponderance of products with specifically designed functionality to take account of current industry needs. Continually increasing machine coating speeds together with these new coating colour components have put more emphasis on the importance of the correct rheology and water retention of the coating colours to achieve good runnability and end product quality. In the coating process, some penetration of the aqueous phase, to the base paper or board must occur to anchor the pre-coating to the base or the topcoat to the pre-coat. The aqueous phase acts as a vehicle not only for the binder, but also for the other components. If this water or material penetration is not controlled, there will be excessive material shift from the coating colour to the base, before immobilization of the coating colour will stop this migration. This can result in poor machine runnability, unstable system and uneven coating layer, impacting print quality. The performance of rheology modifiers or thickeners on the coating color have tended to be evaluated by the term, "water retention". This simple term is not sufficient to explain their performance changes during coating. In this paper we are introducing a new concept of "material retention", which takes note of the total composition of the coating colour material and therefore goes beyond the concept of only water retention. Controlled material retention leads to a more uniform z-directional distribution of coating colour components. The changes that can be made to z-directional uniformity will have positive effects on print quality as measured by surface strength, ink setting properties, print gloss, mottling tendency. Optical properties, such as light scattering, whiteness and light fastness delivery should also be improved. Additionally, controlled material retention minimizes changes to the coating colour with time in re-circulation giving less fluctuation in quality in the machine direction since it more closely resembles fresh coating for longer periods. Use of the material retention concept enables paper and board producers to have more stable runnability (i.e. lower process costs), improved end product quality (i.e. better performance of used chemicals) and/or optimized use of coating colour components (i.e. lower total formulation cost)

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CHALLENGING APPLICATIONS FOR FT-NIR SPECTROSCOPY

  • Goode, Jon G.;Londhe, Sameer;Dejesus, Steve;Wang, Qian
    • 한국근적외분광분석학회:학술대회논문집
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    • 한국근적외분광분석학회 2001년도 NIR-2001
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    • pp.4112-4112
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    • 2001
  • The feasibility of NIR spectroscopy as a quick and nondestructive method for quality control of uniformity of coating thickness of pharmaceutical tablets was investigated. Near infrared spectra of a set of pharmaceutical tablets with varying coating thickness were measured with a diffuse reflectance fiber optic probe connected to a Broker IFS 28/N FT-NIR spectrometer. The challenging issues encountered in this study included: 1. The similarity of the formulation of the core and coating materials, 2. The lack of sufficient calibration samples and 3. The non-linear relationship between the NIR spectral intensity and coating: thickness. A peak at 7184 $cm^{-1}$ was identified that differed for the coating material and the core material when M spectra were collected at 2 $cm^{-1}$ resolution (0.4 nm at 7184 $cm^{-1}$). The study showed that the coating thickness can be analyzed by polynomial fitting of the peak area of the selected peak, while least squares calibration of the same data failed due to the lack of availability of sufficient calibration samples. Samples of coal powder and solid pieces of coal were analyzed by FT-NIR diffuse reflectance spectroscopy with the goal of predicting their ash content, percentage of volatile components, and energy content. The measurements were performed on a Broker Vector 22N spectrometer with a fiber optic probe. A partial least squares model was constructed for each of the parameters of interest for solid and powdered sample forms separately. Calibration models varied in size from 4 to 10 PLS ranks. Correlation coefficients for these models ranged from 86.6 to 95.0%, with root-mean-square errors of cross validation comparable to the corresponding reference measurement methods. The use of FT-NIR diffuse reflectance measurement techniques was found to be a significant improvement over existing measurement methodologies in terms of speed and ease of use, while maintaining the desired accuracy for all parameters and sample forms.(Figure Omitted).

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폴리카보네이트 판 위에 Silicates와 Melamine 유도체의 졸-겔 반응을 이용한 하드 코팅 (Hard Coatings on Polycarbonate Plate by Sol-Gel Reactions of Silicates and Melamine Derivative)

  • 김세라;강민경;신영재;오미혜;윤여성;신재섭
    • 폴리머
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    • 제31권6호
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    • pp.485-490
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    • 2007
  • 자동차의 유리를 폴리카보네이트로 대체하기 위하여 폴리카보네이트 판 위에 멜라민 유도체와 실리케이트를 이용하여 졸-겔 과정으로 하드 코팅을 시도하였다. 본 연구에서는 methylated poly(melamine-co-formaldehyde), tetraethoxysilane, phenyltriethoxysilane 등으로부터 졸-겔 과정으로 코팅을 형성하였다. 코팅을 실시하기 전에 코팅의 접착력을 향상시키기 위하여 poly(methyl methacrylate)를 사용하여 폴리카보네이트판 위에 전처리 코팅을 하였다. 가장 우수한 코팅 물성을 나타내는 코팅의 최적 조건을 찾아보았다. 멜라민 유도체를 첨가하였을 때 연필 경도가 증가하였다. 형성된 코팅은 연필 경도 3H의 경도를 나타내었으며, 매우 고른 코팅 표면을 갖고 있었고, 매우 우수한 내마모성을 나타내었다.

저온소결법에 의한 플렉시블 염료감응 태양전지 (Flexible Dye-sensitized Solar Cells by a Low-temperature Sintering Method)

  • 백지혜;김주용;강위경
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2007년도 춘계학술대회
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    • pp.320-322
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    • 2007
  • A new binder-free $TiO_{2}$ paste was prepared by common ion applying effect, enabling low temperature fabrication required for flexible solar cells. The binder-free and high viscosity $TiO_{2}$ coating solution was produced by adding 7.5% aniline in $TiO_{2}$ colloid solution obtained from the high pressure water-heat response method. The resulting pastes had high level of viscosities proper for optimal coating and thus revealed excellent performances in terms of thickness uniformity and I-V characteristics.

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도공지 흡수성 조절에 따른 인쇄 모틀 개선에 관한 연구 (A Study on the Prevention of Print Mottle by Means of the Liquid Absorptivity Controlling in Coated Paper)

  • 이세현;김용식;유성종;윤종태
    • 한국인쇄학회지
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    • 제22권2호
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    • pp.139-150
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    • 2004
  • Development of the paper coating technologies to prevent print mottle is needed to obtain high quality printing. Printing mottle is recognized as the most common printing problems in using coated paper and which is one of the most difficult problems to solve in offset printing. Print mottle is one of the most important quality properties of printed products and manufacturers strive to improve the paper surface to gain higher and more even print mottle. The prevention of printed mottle requires of coating color formation, especially the minimum of binder migration. The results the uniformity of liquid absorption by paper at very short contact time between paper and testing printing liquids.

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국산 핀애자의 라디오 방해 전압(RIV) 평가 (Evaluation on the radio influence voltage of ${7^1/2}$ pin type domestic insulators)

  • 양배덕
    • 전기의세계
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    • 제25권6호
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    • pp.65-68
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    • 1976
  • For the RIV characteristics test of power apparatus, an indoor measuring system of radio influence voltage was set up and by means of this measuring unit SIV characteristics on the 7$^{1}$2/" pin-type domestic insulators were examined. According to the test data, RIV values of all the test pieces exceeded the maximum permissible level at 10kV applied voltage. The electrical resistivity of domestic semi-conductive glaze as good as importedone but un-uniformity of coating is turned out to be a main cause of failure.lure.

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Anode Layer Linear Ion Source for Roll-to-Roll Process

  • Kim, Do-Geun;Lee, Seunghun;Kim, Jong-Kuk
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2012년도 춘계학술발표회 논문집
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    • pp.128-128
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    • 2012
  • Korea institute of materials science (KIMS) has researched an anode layer linear ion source (ALIS) for various roll-to-roll treatment processes. The ALIS can be used to Ar ion beam (1~2 keV) treatment, and diamond-like carbon coating and so on. The treatment width of ALIS is 500 mm with a uniformity below 5 % (=(Max-min)/(Max+min)). We also demonstrate the status of development of ALIS in a roll-to-roll industry.

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