• 제목/요약/키워드: Coating Sputtering

검색결과 366건 처리시간 0.029초

기판바이어스 인가에 따른 반응성 마그네트론 스퍼터링에 의한 TiN 코팅 (TiN Coatings by Reactive Magnetron Sputtering Under Various Substrate Bias Voltages)

  • 서평섭;전성용
    • 한국표면공학회지
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    • 제41권6호
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    • pp.287-291
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    • 2008
  • Reactively magnetron sputtered TiN films were deposited on Si wafers under varying bias voltage and characterized by X-ray diffraction, field-emission scanning electron microscopy and Nanoindentation. The films deposited under an Ar + $N_2$ atmosphere exhibited a mixed (200)-(111) orientation with a strong (200) texture, which subsequently changed to a strong (111) texture with increasing bias voltage. The changes in texture and grain size of the TiN thin films are due to one or a combination of factors such as strain energy, surface free energy, surface diffusivity and adatom mobility. The influence of each factor depends on the processing conditions. The average deposition rate and grain size were calculated from FE-SEM images of the films indicating that the deposition rate was lower at the films deposited under bias voltage.

AlTiO 선택적 투과막의 표면 평탄도 개선

  • 정소운;방기수;김지혜;임정욱;이승윤
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2012년도 제42회 동계 정기 학술대회 초록집
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    • pp.301-301
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    • 2012
  • 지구 온난화와 화석 연료의 고갈이 심각해지면서 청정 에너지원으로서 신재생에너지에 대한 관심이 더욱 고조되고 있다. 신재생에너지 분야의 핵심기술의 하나인 태양전지의 여러 응용분야 중에서 건물 일체형 태양전지의 발전 가능성이 특히 높게 평가되고 있다. Si 계 박막 태양전지 내에 금속 산화물 계 선택적 투과막을 적용하면 선택적으로 적외선영역을 광흡수층으로 반사시키므로 건물 일체형 태양전지에 적용이 가능한 높은 변환효율의 투명 태양전지를 제조할 수 있다. 최근 연구 결과에 의하면 AlTiO 선택적 투과막의 투과율은 표면 평탄도에 의존하며, 타겟에 인가되는 전력을 감소시킴으로써 reactive co-sputtering 시 발생하는 아크 방전을 억제하면 AlTiO 박막의 평탄도가 개선된다는 사실이 알려져 있다. 본 연구에서는 AlTi single 타겟을 이용하여 AlTiO 박막을 형성함으로써 박막 표면을 더욱 개선시켜 가시광선 영역의 투과율을 향상시킨 결과를 보고한다.

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고온용 서밋 태양선택흡수막의 증착 (Deposition of Cermet Solar Selective Coatings for High Temperature Applications)

  • 이길동
    • 한국태양에너지학회 논문집
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    • 제26권1호
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    • pp.57-64
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    • 2006
  • Cr-CrO cermet solar selective coatings with a double cermets layer film structure were prepared using a special direct current (dc) magnetron sputtering technology. The typical films structures from surface to bottom substrate were measured to be an $Al_2O_3$ anti-reflection layer on a double Cr-CrO cermet layer on an Al metal infrared reflection layer. Optical properties of optimized Cr-CrO cermet solar selective coating were absorptance (${\alpha}$) = 0.95 and emittance (${\varepsilon}$) = 0.10 ($100^{\circ}C$). Atomic force microscopy (AFM) image showed that Cr-CrO cermet film was very smooth and their grain size was also very small The results of thermal stability test showed that the Cr-CrO cermet solar selective coatings were stable for use at temperature of $400^{\circ}C$.

PHOTOCATALYTIC DEGRADATION OF 2-CHLOROPHENOL USING TiO₂THIN FILMS PREPARED BY CHEMICAL VAPOR DEPOSITION AND ION BEAM SPUTTERING METHOD

  • Jung, Oh-Jin;Kim, Sam-Hyeok;Jo, Ji-Eun;Hwang, Chul-Ho
    • Environmental Engineering Research
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    • 제7권4호
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    • pp.227-237
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    • 2002
  • Chemical vapor deposition (CVD), ion beam sputtering (IBS) and sol-gel method were used to prepare TiO$_2$ thin films for degradation of hazardous organic compounds exemplified by 2-chlorophenol (2-CP). The influence of supporting materials and coating methods on the photocatalytic activity of the TiO$_2$ thin films were also studied. TiO$_2$ thin films were coated onto various supporting materials including steel cloth (SS), copper cloth, quartz glass tube (QGT), and silica gel (SG). Results indicate that SS (37 μm)- TiO$_2$ thin film prepared by IBS method improves the photodegradation of 2-CP. Among all supporting materials studied, SS(37 μm) is found to be the best support.

스퍼터 증착 방식으로 제조된 Pd-Ni 합금 수소 분리막 연구 (A Study on the Pd-Ni Alloy Hydrogen Membrane Using the Sputter Deposition)

  • 김동원;박정원;김상호;박종수
    • 한국표면공학회지
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    • 제37권5호
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    • pp.243-248
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    • 2004
  • A palladium-nikel(Pd-Ni) alloy composite membrane has been fabricated on microporous nickel support formed with nickel powder. Plasma surface treatment process is introduced as pre-treatment process instead of HCI activation. Pd coating layer was prepared by dc magnetron sputtering deposition after $H_2$ plasma surface treatment. Palladium-nickel alloy composite layer had a fairly uniform and dense surface morphology. The membrane was characterized by permeation experiments with hydrogen and nitrogen gases at temperature of 773 K and pressure of 2.2psi. The hydrogen permeance was 6 ml/minㆍ$\textrm{cm}^2$ㆍatm and the selectivity was 120 for hydrogen/nitrogen($H_2$/$N_2$) mixing gases at 773 K.

RF 마그네트론 스퍼터링법으로 제조된 MoS$_2$ 박막의 윤활 특성에 관한 연구 (Tribological properties of MoS$_2$ film deposited by RF magnetron sputtering)

  • 안영환;김선규
    • 한국표면공학회지
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    • 제33권4호
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    • pp.266-272
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    • 2000
  • Sputtered $MoS_2$ thin films provide lubrication and wear improvements for vacuum and space applications. In this study, deposition of $MoS_2$ thin films by R.F. magnetron sputtering was studied with regard to the micro-structural change of $MoS_2$ film and mechanical properties. The coating parameters such as the working pressure, the RF power, the substrate temperature, the etching time were varied to determine how these parameters affected the film morphology and mechanical properties of deposited films. The best wear properties and critical load were observed with the film deposited at $70^{\circ}C$, 1.0$\times$$10^{ -3}$ Torr, 170W and 1 hour deposition time. The critical load increased with the increase of sputter etching time.

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PEM 연료전지 경량화를 위한 마그네슘 분리판의 성능평가 (Performance assessment of Magnesium Bipolar Plates for Light Weight PEM Fuel Cell)

  • 박토순;이동우;김경환;권세진
    • 한국항공우주학회지
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    • 제40권12호
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    • pp.1063-1069
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    • 2012
  • 본 연구에서는 PEM 연료전지의 경량화를 위한 방안으로 밀도가 낮고 전기전도성이 높은 마그네슘 합금을 분리판에 적용하였다. 금속 분리판 표면의 부식 및 산화 방지막 형성을 위해서 스퍼터링을 이용하여 은(silver)을 증착하였다. 최적의 증착 조건 확립을 위한 내산성 평가에 있어서 미세균열이 발생하지 않는 3 ${\mu}m$를 최적 증착 두께로 선정하고, $180^{\circ}C$에서 코팅을 수행함으로써 증착 두께의 균일성을 향상시켰다. 단일전지 구성을 위한 분리판 형상결정을 위해서 체결압, 채널 깊이에 따른 성능을 비교평가 하였다. 제작된 분리판을 이용하여 단일전지를 구성하고, 코팅 유무 및 체결압과 채널 깊이별 전류-전압 성능을 비교평가 하였다. 코팅된 마그네슘 분리판은 최대 전력밀도 192 $mW/cm^2$로, 단위 중량당 전력 밀도가 기존 금속 분리판 대비 우수함을 확인하였다.

HIPIMS Arc-Free Reactive Deposition of Non-conductive Films Using the Applied Material ENDURA 200 mm Cluster Tool

  • Chistyakov, Roman
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2012년도 제42회 동계 정기 학술대회 초록집
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    • pp.96-97
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    • 2012
  • In nitride and oxide film deposition, sputtered metals react with nitrogen or oxygen gas in a vacuum chamber to form metal nitride or oxide films on a substrate. The physical properties of sputtered films (metals, oxides, and nitrides) are strongly influenced by magnetron plasma density during the deposition process. Typical target power densities on the magnetron during the deposition process are ~ (5-30) W/cm2, which gives a relatively low plasma density. The main challenge in reactive sputtering is the ability to generate a stable, arc free discharge at high plasma densities. Arcs occur due to formation of an insulating layer on the target surface caused by the re-deposition effect. One current method of generating an arc free discharge is to use the commercially available Pinnacle Plus+ Pulsed DC plasma generator manufactured by Advanced Energy Inc. This plasma generator uses a positive voltage pulse between negative pulses to attract electrons and discharge the target surface, thus preventing arc formation. However, this method can only generate low density plasma and therefore cannot allow full control of film properties. Also, after long runs ~ (1-3) hours, depends on duty cycle the stability of the reactive process is reduced due to increased probability of arc formation. Between 1995 and 1999, a new way of magnetron sputtering called HIPIMS (highly ionized pulse impulse magnetron sputtering) was developed. The main idea of this approach is to apply short ${\sim}(50-100){\mu}s$ high power pulses with a target power densities during the pulse between ~ (1-3) kW/cm2. These high power pulses generate high-density magnetron plasma that can significantly improve and control film properties. From the beginning, HIPIMS method has been applied to reactive sputtering processes for deposition of conductive and nonconductive films. However, commercially available HIPIMS plasma generators have not been able to create a stable, arc-free discharge in most reactive magnetron sputtering processes. HIPIMS plasma generators have been successfully used in reactive sputtering of nitrides for hard coating applications and for Al2O3 films. But until now there has been no HIPIMS data presented on reactive sputtering in cluster tools for semiconductors and MEMs applications. In this presentation, a new method of generating an arc free discharge for reactive HIPIMS using the new Cyprium plasma generator from Zpulser LLC will be introduced. Data (or evidence) will be presented showing that arc formation in reactive HIPIMS can be controlled without applying a positive voltage pulse between high power pulses. Arc-free reactive HIPIMS processes for sputtering AlN, TiO2, TiN and Si3N4 on the Applied Materials ENDURA 200 mm cluster tool will be presented. A direct comparison of the properties of films sputtered with the Advanced Energy Pinnacle Plus + plasma generator and the Zpulser Cyprium plasma generator will be presented.

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Tribological properties of DLC films on polymers

  • Hashizume, T.;Miyake, S.;Watanabe, S.;Sato, M.
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
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    • pp.175-176
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    • 2002
  • Our study is to search for tribological properties of diamond-like carbon (DLC) films as known as anti- wear hard thin film on various polymers. This report deals with the deposition of DLC films on various polymer substrates in vacuum by magnetron radio frequency (RF) sputtering method with using argon plasma and graphite, titanium target. The properties of friction and wear are measured using a ball-on-disk wear -testing machine. The properties of friction and wear have been remarkably improved by DLC coating. Moreover the composition of DLC films has been analyzed by using auger electron spectroscopy(AES). The wear rate of titanium-containing DLC film is lower than that of no-metal-containing DLC film.

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평면형 마이크로 가스센서 (Planar-Type Micro Gas Sensor)

  • 이상윤;정완영;이덕동
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 1998년도 추계학술대회 논문집
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    • pp.101-104
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    • 1998
  • A new planar-type micro gas sensor was designed and fabricated on silicon substrate and the operating characteristics of the sensor were investigated. The thin sensitive film of the sensor was fabricated by spin-coating of the SnO$_2$ sol solution which was synthesized by hydrothermal method. The spin-coating method for preparation of sensing layer was adopted to improve the long-term stability of the fabricated sensing film instead of physical methods such as rf sputtering and thermal evaporation. The fabricated microsensor showed a fairly good sensing performance for CO gas in air at 250$^{\circ}C$ The sensitivity(S=Ra/Rg) was shown to be about 5 to 2000ppm CO with heating power of 50mW.

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