• Title/Summary/Keyword: Coated Bars

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Evaluation of High Temperature Abrasion Resistance of Spray-Coated Grate Bar (용사 코팅된 그레이트바의 고온 내마모 특성 평가)

  • Cho, Hee-Keun;Ahn, Jin-Hyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.55-62
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    • 2017
  • The grate bar, a component used in steel mills, is used in harsh environments where external disturbances such as high temperature, abrasion, corrosion, and impacts are present. Therefore, in this study, spray-coating was performed on the most severely affected surface to extend the lifetime of the grate bar. The thermal and mechanical properties of the sprayed coated bars were investigated based on the performances under abrasion, thermal shock, tension, and sand blasting, and the microstructures by microscope. By analyzing the thermal and mechanical properties of the uncoated original grate bar and coated grate bar and comparing them with one another, the physical performance improvement of the coated grate bar can be verified.

Temperature Characteristics depending on the Changes of Surface-coated Curing Methods by using some bubble sheets during winter (동절기 버블시트 표면피복 양생방법 변화에 따른 철근의 온도특성)

  • Lee, Jea-Hyeon;Kyung, Yeong-Hyeok;Lee, Sang-Un;Lee, Joung-Gyo;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.10a
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    • pp.13-14
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    • 2016
  • In the modern construction industry, since numerous skyscrapers have been built, there have been sought for developing various kinds of methods for shortening a construction period. Therefore, many kinds of studies on some kinds of cold-weather concrete have been conducted actively for the purpose of a year-round construction. Accordingly, this research team once developed a double-layered bubble sheet as a surface-coated curing material for winter. And there have been raised some worries that some initial damages to frozen concrete caused by low temperature of reinforcing bars which are exposed out of the wall areas of a wall-type apartment during winter. Therefore, in this study, it is intended to find out clearly whether it is possible for concrete to be damaged initially or not by analyzing the temperature characteristics of the exposed reinforcing bars of the wall areas under the temperature conditions during winter.

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A model for the restrained shrinkage behavior of concrete bridge deck slabs reinforced with FRP bars

  • Ghatefar, Amir;ElSalakawy, Ehab;Bassuoni, Mohamed T.
    • Computers and Concrete
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    • v.20 no.2
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    • pp.215-227
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    • 2017
  • A finite element model (FEM) for predicting early-age behavior of reinforced concrete (RC) bridge deck slabs with fiber-reinforced polymer (FRP) bars is presented. In this model, the shrinkage profile of concrete accounted for the effect of surrounding conditions including air flow. The results of the model were verified against the experimental test results, published by the authors. The model was verified for cracking pattern, crack width and spacing, and reinforcement strains in the vicinity of the crack using different types and ratios of longitudinal reinforcement. The FEM was able to predict the experimental results within 6 to 10% error. The verified model was utilized to conduct a parametric study investigating the effect of four key parameters including reinforcement spacing, concrete cover, FRP bar type, and concrete compressive strength on the behavior of FRP-RC bridge deck slabs subjected to restrained shrinkage at early-age. It is concluded that a reinforcement ratio of 0.45% carbon FRP (CFRP) can control the early-age crack width and reinforcement strain in CFRP-RC members subjected to restrained shrinkage. Also, the results indicate that changing the bond-slippage characteristics (sand-coated and ribbed bars) or concrete cover had an insignificant effect on the early-age crack behavior of FRP-RC bridge deck slabs subjected to shrinkage. However, reducing bar spacing and concrete strength resulted in a decrease in crack width and reinforcement strain.

PVC and POM gripping mechanisms for tension testing of FRP bars

  • Basaran, Bogachan;Yaka, Harun;Kalkan, Ilker
    • Structural Engineering and Mechanics
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    • v.77 no.1
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    • pp.75-87
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    • 2021
  • The present study pertains to the introduction of two new types of grip adaptor for universal testing machines, namely Polyvinyl Chloride (PVC) and Polyoxymethylene (POM) grip adaptors, and their application to tension testing of FRP bars with different fiber and surface finish types. The tabs are connected to the FRP bar sample with the help of mechanical anchors, i.e. bolts. These new adaptors offer vital superiorities over the existing end tab designs (anchors with filling material or mechanical anchorage), including the reduction in the time and labor for production, reusability and the mild nature, i.e. low hardness of the tab material, which retards and even prevents peeling and crushing in the gripping regions of an FRP sample. The methods were successfully applied to FRP bars with different types of fiber (CFRP, GFRP and BFRP) and different types of surface texture (ribbed, wrapped, sand-coated and wound). The test results indicated that the both types of end caps prevented slip of the bar, crushing and peeling in the gripping zone. The mechanical properties from the material tests with the new caps were in perfect agreement with the ones from the material tests with steel tubular caps.

Bond Strength and Corrosion Resistance of Coated Reinforcing Bar Using Hybrid-Type Polymer Cement Slurry (Hybrid형 폴리머 시멘트 슬러리로 도장한 철근의 부착강도와 부식저항성)

  • Jo, Young-Kug
    • Journal of the Korea Institute of Building Construction
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    • v.8 no.3
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    • pp.93-99
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    • 2008
  • The purpose of this study is to evaluate the bond strength and corrosion resistance of coated reinforcing bar using hybrid-type polymer cement slurry(PCS). PCS coated steels, which is made from two types of polymer dispersions such as St/BA and EVA are prepared, and tested for bond strength and various corrosion resistances such as autoclaved cure, carbonation and H2SO4 solution. From the test results, the bond strength of PCS coated reinforcing bar using ordinary portland cement at 1-5, 2-1 and 4-5 of mixes is higher than that of uncoated regular steel. However, bond strength of almost PCS coated reinforcing bars using ultra rapid high strength cement is higher than that of epoxy coated bar, is also in ranges of 102% to 123% compared to that of uncoated regular steel. In autoclaved accelerating test, the ratio of corrosion of uncoated regular steel is increased with the increase in NaCl content, but the corrosion of PCS coated steel was very small. In the acceleration test for carbonation, increasing the amount of NaCl the corrosion of coated steel did not produce. The corrosion of uncoated regular steel is increased with the increase in the amount of NaCl. It can be seen that the NaCl following the acceleration test for carbonation can lower the corrosion resistance of concrete. As a result, the corrosion of steel largely is affected by the acceleration curing, chloride ion penetration and carbonation and shown more severe corrosion by applying complex factors. These corrosions of steel can be suppressed by the coating of PCS.

Tensile Properties and Testing Method for Glass Fiber Reinforced Polymer Reinforcing bar (GFRP Rebar의 인장특성 및 시험법에 관한 연구)

  • Park Ji-Sun;You Young-Chan;Park Young-Hwan;Choi Ki-Sun;You Young-Jun;Kim Keung-Hwan
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.172-175
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    • 2004
  • This study is to investigate the tensile properties of glass fiber reinforced polymer(GFRP) reinforcing bars with various kinds of anchor systems experimentally. Three types of anchor systems were examined: resin sleeve anchor adopted by CSA Standard, metal overlay anchor by ASTM Standards and wedge anchor normally used in prestressing tendons. Also, three different types of GFRP bars with different surface deformations were tested in this study. All test procedures including specimens preparation, test apparatus and measuring devices were made according to the recommendations of CSA Standard S806-02. From the test results, it was found that the highest tensile strength of GFRP bar was developed by resin sleeve anchor, and tensile strength of GFRP bar with CSA anchor system is $10\%$ higher than that with ASTM anchor system in the case of sand-coated GFRP bar.

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A Study on the Structural Behavior and Design Criteria of FRP Re-bar Reinforced Rectangular Concrete Beam (FRP Re-bar 보강 직사각형 단면 콘크리트 보의 구조적 거동 및 설계방법에 관한연구)

  • Joo, Hyung-Joong;Ok, Dong-Min;Park, Ju-Kyung;Yoon, Soon-Jong
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.276-279
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    • 2005
  • FRP Composite materials are widely applicable in the construction industries as a load-bearing structural element or a reinforcing and/or repairing materials for the concrete. In this paper, we presented the flexural behavior of FRP Re-bar and steel reinforced concrete beams and only FRP re-bars reinforced concrete beams. FRP Re-bar manufactured by different fibers but the same vinylester resin. Also, surface of FRP Re-bars is coated garnet and glass fiber by epoxy to increase the adhesive to concrete. Experimental investigation pertaining to the load-deflection and load-strain characteristics of two classfied specimens is presented and the theoretical prediction is also conducted. In the investigation, the effects of FRP Re-bar reinforcement are estimated. The experimental results arc compared with theoretical predictions. Good agreements arc observed.

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An Experimental Study on Flexural Behavior of Beams Reinforced with Zinc-Coated Rebar (아연코팅 철근콘크리트 보의 휨 거동 실험 연구)

  • Yang, In-Hwan;Kim, Kyong-Chul
    • Journal of the Korea Concrete Institute
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    • v.26 no.3
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    • pp.299-306
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    • 2014
  • Coating is one of the methods used to solve the problem of corrosion of reinforcement in concrete structures. There are few research reported in the literature regarding the effect of zinc-coating on flexural behavior compared to epoxy coating. The objective of this study was to determine whether zinc-coated rebar adversely affects flexural behavior. Concrete beams reinforced with black or zinc-coated steel were tested in flexure. The test variables included the presence of rebar surface coating with zinc, steel ratio used and cover depth. The study concentrated on comparing crack pattern, crack width, deflection and strain. The ultimate flexural capacity of beams reinforced with zinc-coated bars was not different from that of black steel reinforced beams. The results from deflection and crack width measurements were indicative of no significant variation for the different rebar surface conditions. In addition, it was found that load-strain curve of beam reinforced with zinc-coated steel was similar to that of beam reinforced with zinc-coated steel. Therefore, the test results indicated that the use of zinc-coated rebar had no adverse effect on flexural behavior compared to the use of black rebar.

An Experimental Study on Corrosion Resistance of Epoxy Coated Reinforcements (에폭시 도포철근의 내 부식성능에 관한 실험적 연구)

  • 오병환;엄주용;권지훈
    • Magazine of the Korea Concrete Institute
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    • v.4 no.4
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    • pp.161-170
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    • 1992
  • 근래 들어 철근 콘크리트에 있어서의 철근부식이 관심의 대상이 되고 있는데 그이유는 이 현상이 실제 구조물에서 광범위하게 발생함이 확인되었고 이로 인한 보수비용이 급증하였기 때문이다. 철근의 부식이 처음 거론된 것은 해양구조물과 내화학성 구조물에서였고 최근 들어서는 교량상판, 주차공간등 염기에 노출되어 철근 부식이 우려되는 각 종의 구조물에 광범위하게 그 대책이 연구되기에 이르렀다. 이와같은 철근부식이 제어방법으로는 첫째로 콘크리트의 수밀화를 들 수 있고 다음으로 콘크리트의 표면을 처리하거나 피복두께를 늘이는 방법이 있다. 마지막으로 철근자체에 방청성능을 직접 부여하여 방법에 속하는 에폭시 도포 철근의 기본적인 방청성능을 고찰하기 위해 수행되었다. 연구결과 에폭시 도포철근의 방청성능은 매우 우수함을 발견하였고 앞으로 활용이 기대되고 있다.

Properties of Adhesion Tension of Polymer Cement Slurry for Coated Reinforcing Bar (철근 도장용 폴리머 시멘트 슬러리의 부착 특성)

  • 김현기;이철웅;장성주;김완기;소양섭
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.343-348
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    • 2000
  • The purpose of this study is to clarify properties adhesive strength of polymer-cement slurry for coated reinforcing bars. The epoxy coating material is superior to performance of anti-corrosion but lately age adhesive strength between concrete raise to structural problems. However, polymer dispersion with excellent performance of elasticity and adhesion can solve this problems. From the test results. adhesion of steel with polymer cement slurry using St/BA emulsion is show excellent without concerned coating thickness, and polymer cement slurry using St/BA emulsion is show adhesion in tension 1.2~2.2MPa at polymer cement ratio 50% of more.

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