• Title/Summary/Keyword: Coal-to-Liquid

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Spray Characteristics of a Coal Slurry with Liquid Carbon Dioxide (고압 저등급탄-이산화탄소 슬러리 분무특성에 관한 연구)

  • KIM, CHANGYEON;KIM, HAKDUCK;SONG, JUHUN
    • Transactions of the Korean hydrogen and new energy society
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    • v.26 no.4
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    • pp.357-362
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    • 2015
  • There is potential method to utilize the liquid carbon dioxide ($LCO_2$) in coal gasification plants. The $LCO_2$ could be used to effectively transport coal particles instead of conventional carrier such as liquid water ($H_2O$) particularly in wet-fed gasifier. However, there is a lack of fundamental study on the atomization behavior of $LCO_2$ coal slurry under high pressure condition. In this study, the flashing spray characteristics of a coal mixture with $LCO_2$ was examined during a throttling process by using a flow visualization system. The spray of coal water slurry which is in the Rayleigh-type break up mode was significantly different. This difference indicates that the coal water slurry did not effectively transport the coal, as compared to $LCO_2$ coal slurry.

Trends of Direct/Indirect Coal Liquefaction Technologies (직·간접 석탄액화 기술 동향)

  • Park, Joo-Won;Park, Chulhwan;Kim, Hak-Joo;Jung, Heon;Han, Choon
    • Korean Chemical Engineering Research
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    • v.46 no.2
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    • pp.248-257
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    • 2008
  • Coal liquefaction technology was established in Germany in 1920s. Coal liquefaction refers to the process in which coal is converted into liquid fuels such as gasoline and diesel oil under certain conditions. Coal liquefaction is usually classified into direct coal liquefaction (DCL) and indirect coal liquefaction (ICL). Various technologies for coal liquefaction, conducted between 1970s and 2000s, resulted in the development and optimization of a communication ready technology for the production of petroleum substitutes as refinery feedstocks. The purpose of this paper is to review the research, development and demonstration of coal liquefaction. In these respects, various DCL and ICL processes under development were illustrated and compared. Also, the status and perspective of coal liquefaction projects in the world were viewed. Considering the scale, and technical difficulties of domestic coal liquefaction, the project has be leaded by the government.

Development of Treatment Process for Residual Coal from Biosolubilization

  • Rifella, Archi;Shaur, Ahmad;Chun, Dong Hyuk;Kim, Sangdo;Rhim, Young Joon;Yoo, Jiho;Choi, Hokyung;Lim, Jeonghwan;Lee, Sihyun;Rhee, Youngwoo
    • Clean Technology
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    • v.24 no.2
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    • pp.119-126
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    • 2018
  • This study introduced a treatment process that was developed to treat Indonesian low-rank coal with high-ash content, which has the same characteristics as residual coal from the biosolubilization process. The treatment process includes separation of ash, solid-liquid separation, pelletizing, and drying. To reduce the ash content, flotation was performed using 4-methyl-2-pentanol (MIBC) as frother, and kerosene, waste oil, and cashew nut shell liquid (CNSL) as collectors. The increasing amount of collector had an effect on combustible coal recovery and ash reduction. After flotation, a filter press, extruder, and an oven drier were used to make a dried coal pellet. Then another coal pellet was made using asphalt as a binder. The compressive strength and friability of the coal pellets were tested and compared.

The Status and Prospect of CTL (Coal-to-Liquid) (CTL(Coal-to-Liquid) 기술 현황)

  • Jung, Heon;Yang, Jung-Il;Kim, Hak-Joo;Chun, Dong-Hyun
    • Journal of Energy Engineering
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    • v.16 no.2
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    • pp.64-72
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    • 2007
  • During the 2nd World War, several Coal-to-Liquid (CTL) plants were operated in Germany and England to convert coal to large volumes of liquid fuel. Big oil fields discovered in the Middle East after the war supplied crude oil at the low price and all CTL plants were forced to shut down. However, South Africa (Sasol) built a CTL plant in 1955 and 2 more plants afterward and the current production of coal-derived synfuel reached 150,000 bbl/day. Recently, the sustained high crude oil price and the fear of the "peak oil" rejuvenated the interest of CTL and several CTL projects are in progress. China established a plan to build CTL plants with the total capacity of 30 million tons of synfuel per year by 2030. China is building a direct coal liquefaction plant which is scheduled to produce 20,000bbl/day of synfuel in 2008. There are 8 CTL projects in USA either in the planning stage or in the ground-breaking stage. CTL projects are also carried out in Australia, Philippines, New Zealand, Indonesia and India. Korea needs to approach the CTL project in the perspective of the national energy security. In this paper, the history, the status, current activities and the prospect of CTL are described.

A Study on the Economic Validity of Hybrid Coal-to-Liquid process (Hybrid형 석탄액화 공정의 경제적 타당성에 관한 연구)

  • Park, Joo-Won;Bae, Jong-Soo;Kweon, Yeong-Jin;Kim, Hak-Joo;Jung, Heon;Han, Choon
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.109.1-109.1
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    • 2010
  • Hybrid형 석탄액화 공정은 직접액화 (Direct Coal Liquefaction, DCL)공정과 간접액화 (Indirect Coal Liquefaction, ICL)공정으로 구성 되며, 공정의 경제성을 분석하기위하여 주요 제품 (디젤, 납사) 생산량이 50,000barrel per day (BPD)의 Hybrid형 석탄액화공정을 선정하고 공정에 적합한 검토기준을 세워 건설비용 및 매출액등을 산정하였다. 또한 석탄액화공정에 대한 중요 변수들의 가격 변동에 따른 민감도 분석을 실시하였다. 생산량을 기준으로 선정된 원료탄(Illinois #6 유연탄)의 사용하였을 때, 총 투자액은 $4,114,730,000 로 나타났으며, 고정비는 $93,610,000, 변동비는 $407,225,000으로 분석되었다. 경제성 분석결과 내부수익률 (internal rate of return, IRR)은 기본조건에서 11.48%로 나타났으며, 순현가(net present value, NPV)는 $526,478,000으로 나타났다. 원금상환 기간은 6.9년으로 나타났으며, 민감도 분석 결과 제품가격, 원료석탄가격, 건설비의 변동률 순서로 수익률에 변화를 주는 것으로 나타났다. 민감도가 가장 높은 제품 가격 25% 상승 시, IRR과 NPV는 각각 17.24%, $2,804,919,000로 나타났다.

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Effects of Biomass Additives on Yield of Coal Liquefaction (석탄액화시 바이오매스계 첨가제의 효과)

  • Kim, J.W.;Sim, K.S.;Lee, S.H.;Park, K.B.;Lalvani, S.B.
    • Solar Energy
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    • v.18 no.3
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    • pp.161-167
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    • 1998
  • The effects of some additives(black liquor, wood and lignin) on the conversion of coal and product were investigated in the lab-scale, high pressure reacting system around $375^{\circ}C$. The addition of lignin to coal during liquefaction significantly increased the depolymerization of coal and enhanced the quality of the liquid products. Coprocessing of wood and coal at $400^{\circ}C$ increased yield of liquid product about 8%, but higher temperature above $400^{\circ}C$ reduced liquid product due to increase of gas products. The addition of black liquor resulted in an enhancement in coal conversion yields, however, the observed increase is lower than that obtained in the presence of NaOH because lignin present in black liquor is not very effective due to the $OH^-$ presence.

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Effects of Additives on Yield of Coal Liquefaction (석탄액화시 첨가제에 의한 수율 향상 효과)

  • 김종원;명광식;김연순;심규성;한상도
    • Journal of Energy Engineering
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    • v.5 no.2
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    • pp.176-182
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    • 1996
  • The effects of some additives (black liquor, NaOH, water and wood) on the conversion of coal and product were investigated in the lab-scale, high pressure reacting system around 375$^{\circ}C$. The addition of black liquor enhances the coal conversion yield about 38.6%, which is mainly due to NaOH in black liquor. Also, sulfur of the black liquor in coal liquefaction process evolved hydrogen sulfide, which causes the odor problem. Addition of water in coal liquefaction increased CO$_2$content in the gas phase, and low boiling range components in liquid products. Coprocessing of wood and coal at 400$^{\circ}C$ increased yield of liquid product about 8%, but higher temperature above 400$^{\circ}C$ reduced liquid product due to increase of gas products.

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Geochemical and Physical Properties of the Jangseong and Imported Chinese Coals (장성탄광 석탄과 수입 중국 석탄의 지구화학적 및 물리적 특성)

  • Chon, Hyo Taek;Kim, Myeong Kyun
    • Economic and Environmental Geology
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    • v.28 no.4
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    • pp.381-388
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    • 1995
  • The petrographic, geochemical, and physical properties of the Jangseong and Chinese coals were investigated. The most common mineral matters of Jangseong coal are kaolinite, muscovite, sericite, illite, quartz and pyrophyllite. Mineral matters in Chinese coal are mainly composed of quartz, calcite, dolomite and kaolinite. Jangseong coal ash has higher content of $Al_2O_3$, $K_2O$, $TiO_2$, As, Rb and V, and lower content of CaO, MgO, $Na_2O$, $Fe_2O_3$ and $P_2O_5$ than those of Chinese coal ash. The liquid limit and the plasticity index of Jangseong coal were compared with those of Chinese coal. The result shows that the briquetting ability of Jangseong coal is a little bit better than that of Chinese coal. The briquetting ability is found to be principally dependent on the type and the content of mineral matter in coal, especially clay mineral.

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Development of transient-state simulation model for slag flow on the wall of an entrained coal gasifier (분류층 가스화기 벽면의 슬래그거동에 대한 비정상해석 모델 개발)

  • Kim, Mukyeong;Ye, Insoo;ryu, Changkook
    • 한국연소학회:학술대회논문집
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    • 2015.12a
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    • pp.197-200
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    • 2015
  • Understanding the slag flow behavior is important in an entrained coal gasifier for its influence of ash discharge and wall heat transfer rate. This study presents a new model to predict the transient behavior of the liquid and solid slag layers. Unlike the previous steady-state model, the solid slag layer was included in solving the governing equations in order to identify the temporal and spatial transformation between the solid-liquid slag, rather than treating the solid region as a boundary condition of the liquid layer. The performance of the new model was evaluated for changes in the slag deposition rate (${\pm}10%$) and gas temperature (${\pm}50K$) in a simple cylindrical gasifier. The results show that the characteristic times to reach a new steady-state ranged between 80 s to 180s for the changes in the two parameters. Because the characteristic times of the gasifier temperature and slag deposition rate by changes in the coal type and/or operating conditions would be almost instantaneous, the time-scale for the slag thickness at the bottom of the gasifier to stabilize was much larger.

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Economic Evaluations of Direct/indirect Coal Liquefaction Processes (직.간접석탄액화공정의 경제성 평가)

  • Park, Joo-Won;Bae, Jong-Soo;Kweon, Yeong-Jin;Kim, Hak-Joo;Jung, Heon;Han, Choon
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.857-860
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    • 2009
  • This report examines the economic feasibility of a commercial 50,000 barrel per day direct/indirect coal liquefaction (DCL/ICL) facility to produce commercial-grade diesel and naphtha liquids from medium-sulfur bituminous coal. The scope of the study includes capital and operating cost estimates, sensitivity analysis and a comparative financial analysis. Based on plant capacity of 50,000BPD, employing Illinois #6 bituminous coal as feed coal the total capital cost appeared $3,994,858,000(DCL) and $4,942,976,000(ICL). Also, the internal rate of return of DCL/ICL appeared 13.27% and 12.68% on the base condition. In this case, coal price and sale price of products were the most influence factors. And ICL's payback period(6.8 years) was longer than DCL's (6.6 years). According to sensitivity analyses, the important factors on DCL/ICL processes were product sale price, feed coal price and the capital cost in order.

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