• Title/Summary/Keyword: Coal recirculation

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Heat Integration and Economic Analysis of Dry Flue Gas Recirculation in a 500 MWe Oxy-coal Circulating Fluidized-bed (CFB) Power Plant with Ultra-supercritical Steam Cycle (순환 유동층 보일러와 초초임계 증기 사이클을 이용한 500 MWe급 순산소 화력발전소의 건식 재순환 흐름의 열 교환 및 경제성 분석)

  • Kim, Semie;Lim, Young-Il
    • Korean Chemical Engineering Research
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    • v.59 no.1
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    • pp.60-67
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    • 2021
  • This study presented techno-economic analysis of a 500 MWe oxy-coal power plant with CO2 capture. The power plant included a circulating fluidized-bed (CFB), ultra-supercritical steam turbine, flue gas conditioning (FGC), air separation unit (ASU), and CO2 processing unit (CPU). The dry flue gas recirculation (FGR) was used to control the combustion temperature of CFB. One FGR heat exchanger, one heat exchanger for N2 stream exiting ASU, and a heat recovery from CPU compressor were considered to enhance heat efficiency. The decrease in the temperature difference (ΔT) of the FGR heat exchanger that means the increase in heat recovery from flue gas enhanced the electricity and exergy efficiencies. The annual cost including the FGR heat exchanger and FGC cooling water was minimized at ΔT = 10 ℃, where the electricity efficiency, total capital cost, total production cost, and return on investment were 39%, 1371 M$, 90 M$, and 7%/y, respectively.

Evaluation of Leaching Potential of Heavy Metals from Bottom Ashes Generated in Coal-fired Power Plants in Korea (국내 석탄 화력발전소 배출 바닥재의 중금속 용출 가능성 평가)

  • Park, Dongwon;Choi, Hanna;Woo, Nam C.;Kim, Heejoung;Chung, David
    • Journal of Soil and Groundwater Environment
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    • v.18 no.7
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    • pp.32-40
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    • 2013
  • This study was objected to evaluate the potential impact on the groundwater environment of the coal bottom ash used as fill materials on the land surface. From four coal-fired power plants, bottom-ashes were collected and analyzed through sequential extraction and column leaching tests following the meteoric water mobility procedure. The column tests shown leaching heavy metals including Pb, As, B, Cu, Zn, Mn, Ni, Ba, Sr, Sb, V, Cr, Mo, and Hg. The relatively high concentrations of B, Sr, Ba, and V in leachate were attributed to both the higher concentrations in the bottom ash and the relatively higher portion of leachable state, sorbed state, of metals. Bottom-ash samples from the D-plant only show high leaching potential of sulfate ($SO_4$), probably originated from the coal-combustion process, called the Fluidized Bed Combustion. Consequently, to manage recycling bottom ashes as fill materials, an evaluation system should be implemented to test the leaching potentials of metals from the ashes considering the absolute amount of metals and their state of existence in ashes, and the coal-combustion process.

Conceptual Design of 100 MWe Oxy-coal Power Plant-Youngdong Project (100 MWe 순산소 석탄연소 발전시스템의 개념설계-영동 프로젝트)

  • Choi, Sangmin
    • Journal of the Korean Society of Combustion
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    • v.17 no.3
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    • pp.30-45
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    • 2012
  • An existing unit of power plant is considered to refurbish it for possible application of carbon capture and storage(CCS). Conceptual design of the plant includes basic considerations on the national and international situation of energy use, environmental concerns, required budget, and time schedule as well as the engineering concept of the plant. While major equipment of the recently upgraded power plant is going to be reused, a new boiler for air-oxy fired dual mode operation is to be designed. Cryogenic air separation unit is considered for optimized capacity, and combustion system accommodates flue gas recirculation with multiple cleaning and humidity removal units. The flue gas is purified for carbon dioxide separation and treatment. This paper presents the background of the project, participants, and industrial background. Proposed concept of the plant operation is discussed for the possible considerations on the engineering designs.

Applicability of Industrial Waste Management Evaluation Model (IWEM) in Korea (지하수 오염방지를 위한 산업폐기물 관리평가 모델(IWEM)의 국내 적용성 분석)

  • Park, Dong-Won;Woo, Nam-C.;Chung, David
    • Journal of Soil and Groundwater Environment
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    • v.17 no.1
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    • pp.1-7
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    • 2012
  • Selection of appropriate liner type would be the most important factor to prevent groundwater contamination by leachate from waste management site. This report introduces the IWEM (Industrial Waste Management Evaluation Model) developed by US EPA to evaluate the potential pollution of groundwater under the waste management unit and to suggest an appropriate type of liner, and provides with the results of IWEM application to a coal-ash landfill site in Korea as a case study. IWEM uses a standard method using a database, a decision-making process based on site characteristics, and the user-friendly input-and-output system. Authors evaluate this model to be applicable in Korea provided that the database is replaced into local data.

$NO_x$ Control by Flue Gas Recirculation in Pulverized Coal Combustion (미분탄 연소에서 배기가스 재순환에 의한 질소산화물 제어)

  • 장길홍;장인갑;선칠영;천무환;양관모
    • Proceedings of the Korea Air Pollution Research Association Conference
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    • 1999.10a
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    • pp.473-474
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    • 1999
  • 일반적으로 NOx배출은 연소과정에 의해 강력하게 지배되고 있으며, NOx 저감 기술은 1970년대 후반부터 많은 연구들이 수행되어, 그 이론들이 확립되고 있다. 석탄 연소시스템에서는 공기 다단(air staging, OFA), 연료다단(fuel staging, reburning) 및 배기가스 재순환(FGR) 등이 대표적인 NOx 저감 기술이며 [1∼4], 그 중 배기가스 재순환법은 저산소 배기가스를 연소용 공기에 재혼입시키므로써 NO의 생성속도를 저하시켜 NOx를 저감시키는 기법이다.(중략)

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An Experimental Study on Mode Switching from Air-firing to Oxy-firing in Pilot-scale Combustion Systems (미분탄 순산소 연소 운전 모드 전환 과정에 대한 Pilot 규모 설비에서의 실험적 연구)

  • Choi, Chong-Gun;Na, Ik-Hwan;Lee, Jae-Wook;Chae, Tae-Young;Yang, Won;Kim, Young-Ju;Kim, Jong-An;Seo, Sang-Il
    • Journal of the Korean Society of Combustion
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    • v.16 no.3
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    • pp.12-20
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    • 2011
  • Oxy-coal combustion for $CO_2$ capture in coal power plants entails a mode switching from air-firing to oxyfiring. In this study, procedure of the mode switching was investigated and discussed through experiments in pilot scale facilities: (1) a 0.3 $MW_{th}$ furnace with a vertical single burner and a FGR(Flue Gas Recirculation) system (2) a 1 $MW_{th}$ furnace with horizontal 4 burners and a FGR system. Principle of the mode switching was established and performed with control of FD fan, FGR fan, ID fan and oxygen flow rates. We have found that equivalence ratio in the oxy-firing mode should be increased more than that in the air-firing to achieve stable mode switching. Control of FD, ID and FGR fans should be performed carefully in the mode switching, in the sense of complete combustion and flame attachment. Moisture contents in the ash and the flue gas recycled to the primary oxidizer stream should be removed to prevent condensation, corrosion and duct clogging.

A Heat Exchanging Characteristics of Organic Rankine Cycle for Waste Heat Recovery of Coal Fired Power Plant (화력발전용 복수기 폐열 회수를 위한 유기랭킨사이클 시스템 열교환 특성 해석)

  • Jeong, Jinhee;Im, Seokyeon;Kim, Beomjoo;Yu, Sangseok
    • Journal of Hydrogen and New Energy
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    • v.26 no.1
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    • pp.64-70
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    • 2015
  • Organic Rankine cycle (ORC) is an useful cycle for power generation system with low temperature heat sources ($80{\sim}400^{\circ}C$). Since the boiling point of operating fluid is low, the system is used to recover the low temperature heat source of waste heat energy. In this study, a ORC with R134a is applied to recover the waste energy of condenser of coal fired power plant. A system model is developed via Thermolib$^{(R)}$ under Simulink/MATLAB environment. The model is composed of a refrigerant heat exchanger for heat recovery from coal fired condenser, a drum, turbine, heat exchanger for ORC heat rejection, storage tank, water recirculation pump and water drip pump. System analysis parameters were heat recovery capacity, type of refrigerants, and types of turbines. The simulation model is used to analyze the heat recovery capacity of ORC power system. As a result, increasing the overall heat transfer coefficient to become the largest of turbine power is the most economical.

Flame Propagation and NO Formation Characteristics in Oxy-fuel Pulverized Coal Combustion (순산소 미분탄 연소에서 화염전파와 NO 생성 특성)

  • Moon, Cheor-Eon;Choi, Gyung-Min;Kim, Duck-Jool;Kim, Tae-Hyung;Seo, Sang-Il
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.365-366
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    • 2009
  • 미분탄 순산소 연소는 기존의 연소 방법과는 달리 산화제로 O2/CO2를 사용함으로써 NOx의 발생을 감소시킬 수 있으며, 고농도의 CO2를 쉽게 회수 할 수 있어 큰 주목을 받고 있다. NOx의 배출저감을 위한 기술로는 로 내에서의 재연소(reburning), 단계(staging) 연소등이 있으며, 후처리 NOx 저감기술로는 SCR, SNCR등이 있다. 그러나 이러한 기술들은 비용이 비싸다는 단점이 있으며, 미분탄 순산소 연소조건에서는 화염 안정성이 감소하는 문제점이 있다. 따라서 본 연구에서는 화염의 안정성과 밀접한 관련을 가지는 화염전파속도에 대해 미분탄 순산소 연소에서 석탄 입자의 물성치와 주위 기체의 특성이 화염전파속도에 미치는 영향을 수치적 방법을 통하여 해석하였으며, NO 저감의 한 방법인 연소가스 재순환(Flue Gas Recirculation)에 따른 연소특성 및 NO 생성 메커니즘의 영향과 석탄을 가스화 시키는 방법에 따른 연료의 연소특성에 대해 해석하였다.

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Performance Analysis of Shell Coal Gasification Combined Cycle systems (Shell 석탄가스화 복합발전 시스템의 성능해석 연구)

  • Kim, Jong-Jin;Park, Moung-Ho;Song, Kyu-So;Cho, Sang-Ki;Seo, Seok-Bin;Kim, Chong-Young
    • Journal of Energy Engineering
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    • v.6 no.1
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    • pp.104-113
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    • 1997
  • This study aims to develop an analysis model using a commercial process simulator-ASPEN PLUS for an IGCC (Integrated Gasification Combined Cycle) system consisting a dry coal feeding, oxygen-blown entrained gasification process by Shell, a low temperature gas clean up process, a General Electric MS7001FA gas turbine, a three pressure, natural recirculation heat recovery steam generator, a regenerative, condensing steam turbine and a cryogenic air separation unit. The comparison between those results of this study and reference one done by other engineer at design conditions shows consistency which means the soundness of this model. The greater moisture contents in Illinois#6 coal causes decreasing gasifier temperature and the greater ash and sulfur content hurt system efficiency due to increased heat loss. As the results of sensitivity analysis using developed model for the parameters of gasifier operating pressure, steam/coal ratio and oxygen/coal ratio, the gasifier temperature increases while combustible gases (CO+H2) decreases throughout the pressure going up. In the steam/coal ratio analysis, when the feeding steam increases the maximum combustible gas generation point moves to lower oxygen/coal ratio feeding condition. Finally, for the oxygen/coal ratio analysis, it shows oxygen/coal ratio 0.77 as a optimum operating condition at steam/coal feeding ratio 0.2.

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Flow Analysis indoor Coal Storage Shed due to Wind Velocity and Wind Direction of Ambient Air (외기의 풍속 및 풍향에 따른 옥내저탄장 내부 유동 해석)

  • Kim, Tae-Kwon;Cho, Mok-Lyang;Bae, Young-Wan;Kim, Ji-Won
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.1
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    • pp.538-545
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    • 2020
  • The outdoor coal storage sheds of thermal power plants are being converted to indoor coal storage sheds worldwide because of the environmental pollution problems in the surrounding areas. On the other hand, indoor coal storage sheds are causing problems, such as indoor coal scattering and harmful gas generation. In this study, the ventilation method of indoor coal storage sheds was analyzed in terms of the internal flow characteristics and ventilation according to the outside wind velocity and direction. CFD analysis was performed based on the actual flow measurement information inside the indoor coal storage sheds. A comparison of the wind speed of 6 m/s and 2 m/s when the outside wind direction was easterly showed that the stream velocity to the monitor louver was faster and the recirculation area was clearer at 6 m/s than at 2 m/s. In addition, the trend of a westerly wind was similar to that of the easterly wind. The ventilation rate according to the wind speed was 13.1 times and 4.4 times for a wind speed of 6 m/s and 2 m/s, respectively. If the wind speed is 2 m/s, the situation does not meet the required number of ventilations per hour in a general plant, and needs to be improved.