• Title/Summary/Keyword: Coal Syngas

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Development of a Liquid-Phase Methanol Synthesis Process for Coal-derived Syngas (석탄가스 전환용 액상 메탄올 합성 공정 개발)

  • Shin, Jang-Sik;Jung, Heon;Lee, Jong-Dae
    • Journal of the Korean Applied Science and Technology
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    • v.19 no.4
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    • pp.251-257
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    • 2002
  • Liquid-phase methanol synthesis via methyl formate using coal-derived syngas was carried out in a bench-scale(diameter 173 mm and dispersion height 1200 mm) slurry bubble column reactor(SBCR) Under the condition of $180^{\circ}$. 61 atm, 30 L/min, $H_{2}$/CO=2 and a slurry mixture of 2 kg of copper chromite and 0.5 kg of $KOCH_{3}$ suspended in 14 L of methanol, the per pass conversions of syngas is 6 %, maximum concentration of methyl formate 3.088 mol% and maximum synthesis, rate of methanol 0.8 gmole/kg ${\cdot}$ hr. It is a significant evidence that copper chromite powder as heterogeneous catalyst didn't active for the hydrogenolysis of methyl formate to methanol, resulting copper chromite powder was not efficiently suspended in a slurry mixture. To enhance the hydrogenolysis of methyl formate in liquid-phase methanol synthesis process, the designed SBCR have need to use the higher specific gravity solvent and/or decrease the catalyst particle size.

Performance Analysis of a Gas Turbine for Power Generation Using Syngas as a Fuel (Syngas를 연료로 사용하는 발전용 가스터빈의 성능해석)

  • Lee, Jong-Jun;Cha, Kyu-Sang;Sohn, Jeong-Lak;Joo, Yong-Jin;Kim, Tong-Seop
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.32 no.1
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    • pp.54-61
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    • 2008
  • Integrated Gasification Combined Cycle (IGCC) power plant converts coal to syngas, which is mainly composed of hydrogen and carbon monoxide, by the gasification process and produces electric power by the gas and steam turbine combined cycle power plant. The purpose of this study is to investigate the influence of using syngas in a gas turbine, originally designed for natural gas fuel, on its performance. A commercial gas turbine is selected and variations of its performance characteristics due to adopting syngas is analyzed by simulating off-design gas turbine operation. Since the heating value of the syngas is lower, compared to natural gas, IGCC plants require much larger fuel flow rate. This increases the gas flow rate to the turbine and the pressure ratio, leading to far larger power output and higher thermal efficiency. Examination of using two different syngases reveals that the gas turbine performance varies much with the fuel composition.

Gasification characteristics of coal in an entrained-flow gasifier (분류층 가스화 장치를 이용한 석탄 가스화 특성 연구)

  • Ra, Ho Won;Seo, Myung Won;Yoon, Sang Jun;Yoon, Sung Min;Ka, Myung Hoon;Lee, Hae Ryung;Lee, Jae-Goo
    • 한국연소학회:학술대회논문집
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    • 2014.11a
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    • pp.265-266
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    • 2014
  • Due to global economic growth, there is an increasing need for energy. Fossil fuels will continue to dominate the world energy supplies in the 21st century and coal will play a significant role. Since coal is one of the most important fossil fuels in the world, coal gasification technology appears to be an inevitable choice for power and chemicals production and has a leading place in Clean Coal Technology (CCT). The most eminent environmental advantage of coal gasification lies in its inherent reaction features that produce negligible sulfur and nitrogen oxides, as well as other pollutants in a reducing atmosphere. The gasifier was operated for a throughput of 1.0 ton & 10.0ton coal per day at pressures of 1~20Bar. Gasification was conducted in a temperature range of $1,100{\sim}1,450^{\circ}C$.

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Design of a 20 Tons/Day Gasification Test Bed (20톤/일급 가스화공정 Test Bed 설계)

  • Chung, Jaehwa;Seo, Seokbin;Seo, Haikyung;Chi, Junhwa
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.112.1-112.1
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    • 2010
  • To develop domestic IGCC gasification technology, a gasification test bed with a capacity of 20 tons/day has been designed. The main components of the test bed designed are a coal pulverizing and feeding facility, a gasifier, a syngas cooler, a gas treatment unit, oxygen and nitrogen tanks, and flare stack. For wide applications to the development of advanced coal gasification technology, many special functions have been given to it such as syngas recirculation, char recirculation, and multiple stage gasification. The test bed will be used for testing the characteristics of various types of coals, deriving optimum conditions for efficient gasifier operation and trouble shooting for the Korea IGCC demonstration plant. It will also be applied as a useful tool to develop scale-up design technology of IGCC and proceed to commercialization.

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Acid-gas Removal Characteristics of Coal Gasification System using FeMgO catalyst (FeMgO 촉매를 이용한 산성가스 정제 특성)

  • Park, Jun-Sung;Hwang, Sang-Yeon;Lee, Seung-Jong
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.457-460
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    • 2007
  • 석탄가스화 기술은 석탄을 고온/고압 조건에서 가스화 반응시켜 CO와 $H_2$가 주성분인 합성가스(syngas)로 전환시키는 기술이다. 그러나 가스화 반응으로 인해 합성가스 내에는 불순물인 $H_2S$, COS, $NH_3$ 등의 오염 물질이 발생하게 되며, 가스터빈의 부식, 촉매의 피독, 전극의 성능 저하 현상 등을 일으켜 효율을 저하시키게 된다. 이에 본 연구에서는 FeMgO 촉매를 제거용매로 사용하여 $H_2S$를 효과적으로 제거하기 위하여 Lab-scale 탈황 설비를 제작하였으며, 석탄 가스화 운전에 연계하여 합성가스 내 포함된 산성가스 정제 특성에 관한 연구를 진행하였다.

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Hydrogen Conversion of Syngas by Using WGS Reaction in a Coal Gasifier (가스화기에서 WGS 반응을 통한 합성가스의 수소 전환)

  • Lee, See Hoon;Kim, Jung Nam;Eom, Won Hyun;Baek, Il Hyun
    • Journal of Hydrogen and New Energy
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    • v.24 no.1
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    • pp.12-19
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    • 2013
  • A gasification process with pre-combustion $CO_2$ capture process, which converts coal into environment-friendly synthetic gas, might be promising option for sustainable energy conversion. In the coal gasification for power generation, coal is converted into $H_2$, CO and $CO_2$. To reduce the cost of $CO_2$ capture and to maximize hydrogen production, the removal of CO and the additional production of hydrogen might be needed. In this study, a 2l/min water gas shift system for a coal gasifier has been studied. To control the concentration of major components such as $H_2$, CO, and $CO_2$, MFCs were used in experimental apparatus. The gas concentration in these experiments was equal with syngas concentration from dry coal gasifiers ($H_2$: 25-35, CO: 60-65, $CO_2$: 5-15 vol%). The operation conditions of the WGS system were $200-400^{\circ}C$, 1-10bar. Steam/Carbon ratios were between 2.0 and 5.0. The commercial catalysts were used in the high temperature shift reactor and the low temperature shift reactor. As steam/carbon ratio increased, the conversion (1-$CO_{out}/CO_{in}$) increased from 93% to 97% at the condition of CO: 65, $H_2$: 30, $CO_2$: 5%. However the conversion decreased with increasing of gas flow and temperature. The gas concentration from LTS was $H_2$: 54.7-60.0, $CO_2$: 38.8-44.9, CO: 0.3-1%.

The Comparative Study on the Gasification Process between Coal Water Slurry and Dry Pulverized Coal (습식 및 건식 석탄가스화공정에 대한 비교 연구)

  • Shim, Hyun-Min;Wang, Hong-Yue;Jung, Su-Yong;Kim, Hyung-Taek
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.788-791
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    • 2007
  • 기존의 미분탄 화력발전을 대체할 수 있는 차기 주자인 가스화복합발전(Integrated Gasification Combined Cycle) 기술은 단순히 열과 전기를 얻는데 그치지 않고 $CO_2$ 저감뿐만 아니라 다양한 형태의 2차 에너지원과 화학원료를 생산할 수 있는 기술이다. 상용화 운전 중인 기존의 IGCC 플랜트는 석탄 공급에 있어 건조된 미분탄(dry pulverized coal) 형태로 공급하는 건식 형태와 석탄슬러리(Coal water slurry)의 액상으로 공급하는 습식 형태로 대별되고 있다. 본 연구에서는 ASPEN plus를 이용하여 상용화 IGCC 플랜트에 대한 기본 모델을 구축하였으며, 산지별로 대상 탄종을 illinois #6(미국), Shenhua(중국), Drayton(호주)로 선정하여 가스화공정에 대한 성능을 해석하였다. 동일한 발전 출력을 얻고자 하였을 때, 석탄의 공급방식에 따라 필요한 석탄과 유틸리티 공급량과 가스화기 전${\cdot}$후단에서의 운전특성과 생성되는 합성가스(syngas) 조성, 냉가스(cold gas) 효율 및 탄소 전환율을 통해 각 case에 대한 플랜트 특성을 비교하였다.

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Characteristics of Chemical Reactions in Coal Gasification Processes (석탄가스화 화학반응의 기본 특성 분석 연구)

  • Baek, Seung-Chul;Sohn, Jeong-L.;Song, Seung-Jin
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.3125-3130
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    • 2008
  • Coal is one of the most abundant and cheapest energy sources in the earth, but its typical combustion product, $CO_2$, is related with serious recent environmental issues such as global warming. The Integrated Coal Gasification Combined Cycle (IGCC) with $CO_2$ sequestration is one of the most promising options to produce electricity using a relatively cheap fuel (coal) with minimum impact on environment. In IGCC power generation systems, some chemical reactions are required to gasify coal to produce syngases such as $H_2$ and CO, which would be burnt in the combustor to produce heat for power generation, with a penalty of additional energy consumption. In this paper, several chemical reactions for the gasification of coal are considered and their characteristics are investigated.

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A Study on the Laminar Burning Velocity of Synthetic Gas of Coal Gasification(H2/CO)-Air Premixed Flames (석탄가스화 합성가스(H2/CO)-공기 예혼합화염의 층류 연소속도에 관한 연구)

  • Jeong, Byeonggyu;Lee, Keeman
    • Journal of Hydrogen and New Energy
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    • v.23 no.5
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    • pp.493-502
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    • 2012
  • Syngas laminar burning velocity measurements were carried out at atmospheric pressure and ambient temperature using the Bunsen flame configuration with nozzle burner as a fundamental study on flame stability of syngas fuel. Representative syngas mixture compositions ($H_2$:CO) such as 25:75%, 50:50% and 75:25% and equivalence ratios from 0.5 to 1.4 have been conducted. Average laminar burning velocities have been determined by the stabilized nozzle burner flames using the angle method, radical surface area method and compared with the data obtained from the other literatures. And the results of each experimental methodologies in the various composition ratios and equivalence ratios were coincided with the result of numerical simulation. Especially, it was confirmed that there was necessary to choice a more accurate measurement methodology even the same static flame method for the various composition ratios of syngas fuel including hydrogen. Also, it was reconfirmed that the laminar burning velocities gradually increased with the increasing of hydrogen content in a fuel mixture.