• Title/Summary/Keyword: Clutch actuator

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Development of Automated Mechanical Transmission Model to Evaluate TCU Control Logic (TCU 제어로직 평가를 위한 AMT 모델 개발)

  • Oh, Joo-Young;Song, Chang-Sub
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.3
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    • pp.118-126
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    • 2010
  • The automated mechanical transmission(AMT) is composed of electronic control management(ECM) and automatic shift gear(ASG). The AMT has advantages which are high efficiency of manual transmissions(MT) and offer operation convenience similar to automatic transmissions(AT). However, it has defects that are the torque gap during gear shift transients and shift time is long. To reduce such defects, it is necessary practically to evaluate error and characteristics as developing simulation model before the control algorithm is applied. In this paper, models are composed of vehicle model and AMT shift control model. Particularly AMT shift control model consists of main clutch management model (MCM) and shift control management model(SCM). The developed models were verified by comparing the simulated and experimental results under the same operational conditions. It can also be used to evaluate shift algorithm.

Development of a Pneumatic Semi-Automatic Clutch for Commercial Vehicles based on the CAN Communication (CAN통신 기반의 상용차용 공압구동형 세미오토 클러치 개발)

  • Kim, Seong-Jin;Lee, Dong-Gun;Ahn, Kyeong-Hwan;Lee, Seong-Cheol
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.8
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    • pp.4742-4748
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    • 2014
  • A semi-automatic clutch was developed for drivers of vehicles with manual transmission. The clutch is operated by pressing a switch on the gear stick without stepping on a clutch pedal when the driver wants to shift gears. To automatic control a clutch, driving information is provided by sensors installed under the vehicle. On the other hand, sensors are prone to failure under severe driving conditions and a long time is needed to install or repair these sensors in the vehicle. In this paper, a semi-automatic clutch that received driving information by CAN communication from the ECU was developed and a pneumatic actuator was used to operate the clutch. The semi-automatic clutch by a pneumatic cylinder was operated with a supply air pressure of more than 3bar.

Design of control system for for automobile clutch (자동차 클러치에 대한 제어시스템의 설계)

  • 안양기;윤동한
    • Proceedings of the IEEK Conference
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    • 1998.06a
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    • pp.487-490
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    • 1998
  • During driving an automobile, drivers push the clutch and transmit gear by their feeling. At the automobile which have the manually operated gear box by using apart designed equipment, for get the semi-auto function, a lot of research to realize the system which have passive transmission and automotive transmission has developed. In this paper, basically using one chip .mu.-comcontrolled the clutch of automobile by means of LPF, F/V converter and TR driver circuit which is designed. In the past, it was controlled the motor by operating relay which is int eh output system to control the clutch. This system some noises is made by on and off the relay, lessen the motor speed and causes many error due to consume the large power on driving the motor. In this paper, to solve these problems the output TR is operated by using one chip .mu.-com decrease the electic power consumption and designed the actuator to control the clutch by measns of vacuum.

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Design and Implementation of Clutch-by-wire System for Automated Manual Transmissions (자동화 수동 변속기의 CBW 시스템 개발)

  • Moon, Sang-Eun;Kim, Min-Sung;Yeo, Hoon;Song, Han-Lim;Han, Kwan-Soo;Kim, Hyun-Soo;Hwang, Sung-Ho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.4
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    • pp.119-128
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    • 2004
  • With the growing traffic density and increasing comfort requirements, the automation of the drive train will gain importance in vehicles. The automatic clutch actuation relieves the drivers especially in urban driving and stop-and-go traffic conditions. This paper describes the dynamic modeling of a clutch actuator and clutch spring. The dynamic model of the clutch system is developed using MATLAB/Simulink, and evaluated by experimental data using a test rig. This performance simulator is useful to develop the clutch-by-wire (CBW) system for an automated manual transmission (AMT). The electro-mechanical type CBW system is also implemented as an automatic clutch for AMT. The prototype of CBW system is designed and implemented systematically, which is composed of an electric motor, worm gear and slider-crank mechanism. The test rig is developed to perform the basic function test of the automatic clutch, and the developed prototype is validated by the experimental data on the test rig.

Design of Clutch Mechanism for Increased Actuator Energy Efficiency of Electrically Actuated Lower Extremity Exoskeleton (전기식 하지 외골격 로봇의 구동기 에너지 효율 향상을 위한 클러치 메커니즘 설계)

  • Kim, Ho Jun;Kim, Wan Soo;Lim, Dong Hwan;Han, Chang Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.3
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    • pp.173-181
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    • 2016
  • This paper reports on the development of a roller-cam clutch mechanism. This mechanism can transfer bidirectional torque with high backdrivability, as well as increase actuation energy efficiency, in electrical exoskeleton robots. The developed mechanism was installed at the robot knee joint and unclutched during the swing phase which uses less metabolic energy, thereby functioning as a passive joint. The roller-cam clutch aimed to increase actuation energy efficiency while also producing high backdrivability by generating zero impedance for users during the swing phase. To develop the mechanism, mathematical modeling of the roller-cam clutch was conducted, with the design having more than three safety factors following optimization. Titanium (Ti-6AL-4V) material was used. Finally, modeling verification was done using ANSYS software.

Development of Conical Spring-based Jumping Mechanism for a Portable Robot (소형로봇을 위한 원추형 스프링 기반의 도약 메커니즘의 개발)

  • Kim, Byeong-Sang;Lee, Jang-Woon;Kim, Hyun-Jung;Vu, Quy-Hung;Song, Jae-Bok
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1195-1200
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    • 2007
  • It is desirable that the guard robot should be small-sized and light-weighted to increase its portability. In addition, it should be able to overcome a relatively high obstacle to cope with different situations. The jumping robot can reach a higher place more rapidly than other locomotion methods. This research proposes the jumping mechanism based on the conical spring for a small robot. Both the clutch mechanism and conical spring are incorporated into the jumping mechanism. In the clutch mechanism, the spring can be immediately compressed and released by one actuator with the planetary gear train and one-way clutch. The robot equipped with the jumping mechanism can overcome the obstacles which are higher than its height. In this paper, the characteristic of the conical spring for the jumping robot is determined and the small-sized, lightweight jumping mechanism is developed. The validity of the jumping mechanism was verified by various experiments. It is shown that the robot using this mechanism can provide good mobility in the rough terrain.

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Screw Transformation Mechanism of Screw-Propelled Robot for Efficient Void Detection in Grease Pipe (스크류 추진형 검측 로봇의 효율적인 검측을 위한 스크류 구조 변화 메커니즘)

  • Kim, Dongseon;Kim, Hojoong;Kim, Jinhyun
    • The Journal of Korea Robotics Society
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    • v.17 no.2
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    • pp.172-177
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    • 2022
  • In general, detection robots using ultrasonic sensors are equipped with sensors to protrude outward or to contact objects. However, in the case of a screw-propelled robot that detects the inside of a reactor tendon duct, if the ultrasonic sensor protrudes to the outside, resistance due to grease is generated, and thus the propulsion efficiency is reduced. In order to increase the propulsion efficiency, the screw must be sharp, and the sharper the screw, the more difficult it is to apply a high-performance ultrasonic sensor, and the detection efficiency decreases. This paper proposes a screw shape-changing mechanism that can improve both propulsion efficiency and detection efficiency. This mechanism includes an overlapped helical ring (OHR) structure and a magnetic clutch system (MCS), and thus the shape of a screw may be changed to a compact size. As a result, the Screw-propelled robot with this mechanism can reduce the overall length by about 150 mm and change the shape of the screw faster and more accurately than a robot with a linear actuator.

A Study of Friction Characteristics in Magneto-Rheological Elastomer (자기유변탄성체 액츄에이터의 마찰특성 연구)

  • Lee, Deuk-Won;Lee, Chul-Hee;Kim, Cheol-Hyun;Cho, Won-Oh
    • Tribology and Lubricants
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    • v.27 no.4
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    • pp.213-217
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    • 2011
  • In this study, friction characteristics using elastomeric actuator with Magneto-rheological (MR) materials are identified. Typically, Magneto-rheological materials are divided into two groups by MR fluid in fluid state and MR elastomer in solid state like rubber. The stiffness characteristics of Magneto-rheological material can be changed as magnetic field is applied. MR fluid has been applied to various industry fields such as to brake, clutch, damper, engine mount and etc. However, MR fluid has been used under the sealed condition to prevent leaking issues. In order to overcome these problems, MR elastomer that has same property as MR fluid has been developed and studied. MR elastomer mainly consists of polymer material such as natural rubber or silicon rubber with particles that can be polarized with magnetic field. And it is called as a smart material since its stiffness and damping characteristics can be changed. In this study, MR elastomer is produced and pin-on-disc tests are carried out to identify the friction characteristics of the material. Several test conditions are applied to evaluate the feasibility to use as a smart actuator in the field of vibration control.