• Title/Summary/Keyword: Clutch actuator

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DEVELOPMENT OF AUTOMATIC CLUTCH ACTUATOR FOR AUTOMATED MANUAL TRANSMISSIONS

  • MOON S. E.;KIM H. S.;HWANG S. H.
    • International Journal of Automotive Technology
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    • v.6 no.5
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    • pp.461-466
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    • 2005
  • With the growing traffic density and increasing comfort requirements, the automation of the drive train has gained importance in vehicles. The automatic clutch actuation relieves a driver especially in urban and stop-and-go traffic environments. In this paper, an electro-mechanical actuator for clutch-by-wire (CBW) system is implemented as the first stage for the development of automated manual transmissions. The prototype of the automatic clutch actuator is designed systematically, which is composed of the electric motor, worm and worm wheel, and crank mechanism. A test rig is developed to perform the basic function test for the automatic clutch actuation. The developed prototype is validated by the experimental results performed on the test rig.

A Study on the Dynamic Characteristics of a Electric Motor Clutch for Commercial Vehicles (상용차용 전동식 클러치의 동적특성에 관한 연구)

  • Cho, Ihnsung;Jung, Jaeyoun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.1
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    • pp.52-58
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    • 2014
  • To improve the performance of clutch actuator of clutch-by-wire system for commercial vehicles, it is necessary to understand the driving characteristics of the system. To explain and predict the effects of driving characteristics on clutch characteristics, AMESim software is used. The simulation model of clutch-by-wire system is developed in the AMESim environments under the geometrical dimensions and driving mechanisms of the clutch-by-wire system, such as the rotation speed of the DC motor, the gear ratio of the reducer, the design parameters of the release fork, the coefficient of the clutch diaphragm spring, and so on. The results show that the theoretical analysis of the clutch-by-wire system for commercial vehicles using the AMESim software find out the driving characteristics of the clutch actuator, and predict the performance characteristics of the clutch-by-wire system.

Research for Stepping Motor Using Piezoelectric Torsional Actuator (압전회전작동기를 이용한 스텝모터에 관한 연구)

  • Kim Jun Hyuk;Kim Jaehwan;Chung Dal Do
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.4 s.97
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    • pp.499-505
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    • 2005
  • In this paper, a new type of pi+ezoelectric stepping motor is designed, manufactured and tested. This motor is composed of piezoelectric torsional actuator and a pair of one-way clutch bearings. The torsional actuator consists of 16-polygonal tube of piezoceramic that can produce an angular displacement associated with shear mode. One-way clutch bearing converts oscillation of torsional actuator into a continuous stepping rotation. The proposed stepping motor does not require any conversion mechanism for stepping motion like any other motors. In the design process, the shear resonance mode of piezoelectric actuator is analyzed by using a commercial finite element analysis program, and the performance of the fabricated torsional actuator is measured. $0.124^{\circ}$ of maximum angular displacement is measured in square wave excitation on the actuator only. The stepping motor is manufactured by assembling a pair of one-way clutch bearings and the torsional actuator. The maximum rotation speed of 72rpm and the blocking torque of 3.136 mNm are measured at 3540 Hz and 100V/mm. Once the proposed piezoelectric stepping motor is miniaturized, it can be used for many compact and precise moving applications.

A Study on the Design Paramter of a Hydraulic Shift Actuator of an AMT (자동화 수동변속기의 변속 조작용 유압 액츄에이터의 설계 변수에 관한 연구)

  • Song, Chang-Seop;Lee, Sang-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.10
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    • pp.75-82
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    • 2007
  • The AMT(Automated Manual Transmission) has been developed by utilizing the auto clutch system and the automatic shift mechanism, to automate the clutch operation and shift operation of the existing MT(Manual Transmission). The use of hydraulic actuator for each actuator of the clutch and gear has realized a reduction of fuel consumption and exhaust emission. In this paper, we develop a simulator for the transmission control system of the AMT using AMESim. The developed simulator can be applied to design the hydraulic select actuator system of an AMT.

Research for Step Motor using Piezoelectric Torsional Actuator (압전회전작동기를 이용한 스텝모터에 관한 연구)

  • Kim, Jun-Hyuk;Chung, Dal-Do;Kim, Jae-Hwan
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.11a
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    • pp.279-282
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    • 2004
  • In this paper, A new type of piezoelectric step motor using piezoelectric torsional actuator and a pair of one-way clutch bearing is designed, manufactured and tested. The torsional actuator consists of 16-polygonal tube that can produce angular displacement using shear mode of piezoceramic. One-way clutch bearing convert oscillation of torsional actuator into continuous rotation. After performance testing of torsional actuator, the optimum condition for driving motor is investigated in terms of wave shape, excitation frequency and electrical field. The performance of the motor is experimentally evaluated. As a result, square wave has larger rotation speed than sin wave, and the maximum rotation speed of 57 rpm is measured at 3850 Hz and 100V/mm.

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Position control fo a flexible gantry robot arm using smart actuators (스마트 작동기를 이용한 갠트리형 유연로봇팔의 위치제어)

  • 한상수;최승복
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.1800-1803
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    • 1997
  • This paper presents new feedback actuators to achieve an accurate position control of a flexible gnatry robot arm. the translational motion in the plane is generated by two d.c.motors and controlled by emplying elecor-rheological(ER) clutch acutators. The generated motion can be continuously controlled by controlling the intensity of lectric field imposed to the ER fluid domain which tunes the transmitted torque of the ER clutch. n the other hand, during control action of the translational motion a flexible arm attached to the moving mass produces undesirable oscillatins due to its inherent flexibility. The oscillations are actively suppressed by applying feedback voltages to piezoceramic acutators bonded on the surface of the flexible arm. The control electric fields to be applied to the ER clutch and the control voltage for the piezoceramic actuator are determined via the loop shaping esign procedures(LSDP) in the H.inf. control technique. Comsequently, an accuate positiion control at the end-point of the flexible am is achieved during planar motion.

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DEVELOPMENT OF DCT VEHICLE PERFORMANCE SIMULATOR TO EVALUATE SHIFT FORCE AND TORQUE INTERRUPTION

  • Park, S.J.;Ryu, W.S.;Song, J.G.;Kim, H.S.;Hwang, S.H.
    • International Journal of Automotive Technology
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    • v.7 no.2
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    • pp.161-166
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    • 2006
  • This paper presents shift characteristics of a dual clutch transmission(DCT). To obtain the shift force, dynamic models of the DCT are constructed by using MATLAB/Simulink and considering the rotational inertia of every component and the target pre-select time. Dynamic models of the shift and clutch actuators are derived based on the experimental results of the dynamic characteristics test. Based on the dynamic model of the DCT synchronizer, control actuator and vehicle model, a DCT vehicle performance simulator is developed. Using the simulator, the shift force and speed of the relevant shafts are obtained. In addition, the torque and acceleration of actuators are calculated during the shift process by considering the engaging and disengaging dynamics of the two clutches. It is observed from the performance simulator that uninterrupted torque can be transmitted by proper control of the two clutches.

Design and Control of Clutch-by-wire System for Automated Manual Transmissions

  • Hwang, Sung-Ho;Kim, Hyun-Soo;Moon, Sang-Eun;Han, Kwan-Soo
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.372-376
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    • 2004
  • With the growing traffic density and increasing comfort requirements, the automation of the drive train will gain importance in vehicles. The automatic clutch actuation relieves the drivers especially in urban driving and stop-and-go traffic conditions. In this paper, an electro-mechanical actuator for clutch-by-wire (CBW) system is implemented as the first stage for the development of automated manual transmissions. The prototype of CBW actuator is designed systematically, which is composed of the electric motor, worm & worm wheel and crank mechanism. And the test rig is developed to perform the basic function test for the automatic clutch actuation. The developed prototype is validated by the experimental results on the test rig.

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Analysis on the Clutch Torque of Automated Manual Transmission Vehicle during Dynamometer Test (동력계 시험을 이용한 자동화 수동변속차량의 클러치 토크 분석)

  • Choi, Woo-Seok;Lim, Wonsik;Oh, Ducksoo;Park, Sung-cheon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.3
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    • pp.287-293
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    • 2015
  • With the rise in oil prices and ongoing concerns about environment, there is an increased amount of interest in automated manual transmission (AMT) vehicles. Torque control in an AMT vehicle is attained by controlling the displacement of the dry-type clutch's actuator. To provide good ride comfort akin to that of an automatic transmission vehicle, the clutch control is vital to an AMT vehicle. In this study, a method of obtaining the clutch torque from a dynamometer test is devised. This method is able to identify the relationship between the displacement of the clutch actuator and the clutch torque. A simulator for estimating the performance of an AMT vehicle is developed using MATLAB Simulink. The results obtained from both the vehicle and simulation exhibit a similar trend.

Axial Stiffness Analysis of a Clutch Diaphragm Spring in Passenger Cars (승용차용 클러치 다이아프램 스프링의 축방향 강성해석)

  • Kim, J.Y.;Kim, J.G.;Yoon, H.J.
    • Journal of Power System Engineering
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    • v.14 no.6
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    • pp.35-40
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    • 2010
  • This article deals with the numerical analysis results of stiffness of diaphragm spring used in the clutch of a manual transmission. In order to investigate the relationship of the force and displacement in a diaphragm spring, we have established a numerical model of diaphragm spring using a well-known analytic model of Belleville spring and a cantilever beam model for the finger part of diaphragm spring. Using the stress and strain relations of Belleville spring and cantilever beam, we propose the analytic equation of motion of diaphragm spring for the use of a clutch automated actuator in an automated manual transmission. The proposed analytic model represents the typical dynamic characteristics of diaphragm spring along with the release bearing travel. And it is characterized in a closed-form equation, therefore it can be used for the further study of development of actuator and control law of clutch automating mechanism.