• Journal of the Korean Ceramic Society
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• v.27 no.2
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• pp.211-218
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• 1990

CA2-based clinker with highly activated surface and hydraulic properties was synthesized at a comparatively lowr temperature than that of conventional synthesis by "hydration-burning method". This consists of calcining the mixture of CaCO3 and Al2O3 to obtain a primary clinker, hydrating the primary clinker and reburning the hydrates to obtain final clinker. Burning of primary clinker above 1200℃ was necessary to eliminate free CaO in it and to obtain it's solid hydrate. However, rising the burning temperature above 1300℃ is ineffective due to the decrease in hydraulic properties of the primary clinker with the temperature. Hydration of primary clinker at the elevated temperature(>35℃) was required to obtain the hydrate with more porous structure and final clinker with more active surface. CA2 was formed and increased with temperature at above 1150℃, finally became a primary phase of the final clinker. However, burning at the temperature above 1300℃ resulted in reverse effect on the hydraulic properties of the final clinker due to rapid decrease in it's surface area with the temperature.

• Journal of Power System Engineering
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• v.4 no.1
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• pp.13-19
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• 2000

This study was conducted for the heat transfer reduction due to the clinker formed in the furnace of the thermal power plant. The thermal properties of clinker such as thermal conductivity, specific heat, density and void fraction were measured. The thermal conductivities of the clinker were ranged $0.32-0.54W/m{\cdot}K$ and the average specific heat and the void fraction were $930J/kg{\cdot}K$ and 0.36 respectively. The thermal resistance of clinker was the greatest among the thermal resistances. It was found that the clinker reduces more than 90% of the heat transfer if the clinker is thicker than 10 cm.

• Korean Journal of Materials Research
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• v.20 no.4
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• pp.181-186
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• 2010

Since it was developed by Joseph Aspdin, cement has been a common construction materials up to the present time. However, there are trace constituents in cement clinker. One of the trace constituents included in cement clinker, chromium, has become prominent and highly noticed lately as a social issue both inside and outside of this country because it affects the human body negatively. The aim of the present study was to investigate the concentration of water-soluble hexavalent chromium in cement clinker by using industrial by-products. For that reason, raw materials were prepared to add different $SiO_2$, $Al_2O_3$, and $Fe_2O_3$ sources. After the raw materials such as the limestone, the sand and the clay, iron ore was pulverized and mixed, and the raw meal was burnt at about $1450^{\circ}C$ in a furnace with an oxidizing atmosphere. The part in the raw materials of the clinker was substituted with slag, sludge, etc. and this was used to manufacturing cement clinker. To investigate the water-soluble hexavalent chromium content in clinker, raw meal was prepared by changing the modulus, the type, and the content of clinker materials and tested concentrations of hexavalent chromium in the clinkers. To determine $Cr^{+6}$ formation of the clinker, tests were done with raw meals adding chromium by using different industrial by-products. Consequently because the chromium was to be included in the raw materials of the clinker, production of Portland cement clinker was included with the chromium. Also, the chromium was converted into hexavalent chromium in the burning process.

• Journal of the Korean Ceramic Society
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• v.22 no.3
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• pp.60-66
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• 1985

The formation mechanism of unstable alkali and its existing states in the clinker were studied. The relation of unstable alkali content vs. other water-soluble components porosity and the distributionof potassium were investigated. The results are as follows :1) Two states of unstable alkali seem to exist in clinker ie compounds of $K_2O-Al_2O_3$ system and free $K_2O$ 2) The content of water-soluble $Al_2O_3$ tends to increase with increase of unstable alkali content, 3) Most of alkalies in clinker are concentrated in liquid phase at high temperature. Therefore it is possible to make various $K_2O-Al_2O_3$ system compounds according to the content of $K_2O$ in the liquid phase of clinker. In this experiment we found out a $K_2O-Al_2O_3$ compound of high $Al_2O_3$ content (34%) and high $K_2O$ content (33%) in clinker with 1.09% unstable alkali. 4) The porosity of clinker tends to increase with increase of unstable alkali content. 5) The amount of trapped alkali vapor may increase in closed pore in the clinker with high alkali and low $SO_3$ condecent. Therefore free $K_2O$ is the condensed alkali on the wall of closed pore in the clinker.

• Journal of the Korean Ceramic Society
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• v.48 no.6
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• pp.589-594
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• 2011

Raw mix of molten clinker was fabricated using blast furnace slag as starting material. Raw mix was melted at 1620$^{\circ}C$ for molten clinker fabrication. It was found that molten clinker contained alite and belite equivalent to OPC clinker mineral by optical microscope and SEM. The size of alite was 10~50 ${\mu}m$ and that of belite was 20~80 ${\mu}m$. This result thought to be attributed low $Al_2O_3$ content and cooling condition. Interstitial phase increased with blast furnace slag content and gehlenite was formed by the condition of LSF and SM. So raw mix with 27~41% blast furnace slag could be converted into cement clinker by appropriate choice of melting andcooling methods in this study.

• Journal of the Korean Ceramic Society
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• v.22 no.2
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• pp.25-32
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• 1985

Effect of alkali $SO_3$ and $C_2S$ content and cooling condition of clinker on the formation of unstable alkali and cooling condition of clinker on the formation of unstable alkali was investigated. As a result alkali and $SO_3$ content of clinker were the main factors of unstable alkali formation and equation (7) in which the two factors were the variables showed a good agreement with the observed results. Water soluble alkali content of sulphate was decreased with increase of $C_2S$ content of clinker resulted by the increase of solid solution rate of alkali to clinker minerals. But change of unsatble alkali content accordint to the increase of $C_2S$ content was slight. A increasing tendency of ignition loss of clinker with increase of unstable alkali content was found.

• Journal of the Korean Ceramic Society
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• v.27 no.3
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• pp.383-388
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• 1990

Hydraulic properties of CA2-based clinker synthesized by Hydration-Burning Method was studied by calorimetry, analysis of suspension, thermogravimetry, scanning electron microscopy and X-ray diffractometry. Hydraulic properties of the clinker was so activated that heat of hydration of the clinker evolved faster than that of CA synthesized by conventional method. In suspension of W/C=33, dissolution of the clinker began at nearly same time as that of CA, but precipitation of AH3 and rise of [OH-] occurred fairly faster in the suspension of the clinker than that of CA. From the beginning of hydration, AH3 was produced and became a main phase of the hydrate with minor phase of CAH10 and C2AH8, but C3AH6 was not produced at ambient temperature.

• The Korean Journal of Ceramics
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• v.6 no.2
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• pp.96-99
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• 2000

Particle size of the cement raw materials is important not only in clinker burning but also in cement productivity. Model experiment was designed to investigate the effect of compressive grinding on cement raw materials and clinker granule. Compressive grinding was more efficient in reducing hard materials like quartz. Regression model was constructed to explain the effect of compressive grinding on the size reduction of cement raw materials and clinker.

• Journal of the Korean Ceramic Society
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• v.44 no.9
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• pp.517-523
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• 2007

For the preparation of tricalciumaluminate $(C_3A)$ clinker, in traditional clinkering method using oxides and carbonates as a raw material, uneconomical repetition of burning have been necessary to avoid the melting of clinker by eutectic reaction in the system $CaO-Al_2O_3$. In this study, special starting raw materials for the clinker burning were prepared from a mixture of oyster shell and aluminium hydroxide by heating to $1100^{\circ}C$ and hydrating at $30^{\circ}C$. The starting raw materials, hardened body with weak hydraulic strength, were mainly composed of $C_3AH_6$ formed by resolution-precipitation mechanism of the system $CaO-Al_2O_3-H_2O$. By heating them, relatively pure $C_3A$ clinker could be obtained by one-time burning at the fairly lower temperature than that of conventional method. The easier formation of $C_3A$ clinker seemed to be caused by higher compositional homogeneity and stoichiometry of the starting materials, high surface area and crystallographic instability of the thermally decomposed products, and the catalytic effect of decomposed moisture on the early-stage crystallization of calciumaluminates. The basic hydration behavior of the clinker was also confirmed.

• Environmental Engineering Research
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• v.24 no.2
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• pp.246-253
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• 2019

This study was conducted to explore the optimum proportion of zeolite and zeolite-kaolin as additives to cement clinker and gypsum samples, while maintaining the strength properties of produced environmentally sustainable cements. According to the British standard method, zeolite was added to cement clinker in proportions of 5-12% and 10-12% by weight, respectively, in the preparation of samples of zeolite-containing cement and zeolite-kaolin-based cement. Kaolin was used as a second additive as 10-20% of the total weight. The compressive strength tests were performed on base cement samples according to a standard procedure given in ASTM C109 Compressive Strength of Hydraulic Cement. These values were compared with those of the reference sample and the Omani allowable limits. The results indicated that the best compressive strength values were obtained with 88% cement clinker, 5% gypsum, and 7% zeolite for the zeolite-containing cement. Quantities of 70% cement clinker, 5% gypsum, 10% zeolite, and 15% kaolin gave the best results for zeolite-kaolin-based cement, resulting in a substitution of than 25% cement clinker. The study concluded that the partial cement clinker replacement using zeolite/kaolin combination may have a great influence on the reduction of $CO_2$ emission and energy saving in cement manufacturing.