• Clean Technology
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• v.24 no.2
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• pp.119-126
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• 2018

This study introduced a treatment process that was developed to treat Indonesian low-rank coal with high-ash content, which has the same characteristics as residual coal from the biosolubilization process. The treatment process includes separation of ash, solid-liquid separation, pelletizing, and drying. To reduce the ash content, flotation was performed using 4-methyl-2-pentanol (MIBC) as frother, and kerosene, waste oil, and cashew nut shell liquid (CNSL) as collectors. The increasing amount of collector had an effect on combustible coal recovery and ash reduction. After flotation, a filter press, extruder, and an oven drier were used to make a dried coal pellet. Then another coal pellet was made using asphalt as a binder. The compressive strength and friability of the coal pellets were tested and compared.

• Journal of Hydrogen and New Energy
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• v.28 no.6
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• pp.721-728
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• 2017

In this work, an one-dimensional analysis on spontaneous combustion in a coal stockpile was conducted using a commercial software $gPROMS^{(R)}$ based on assumption suggested by Arioy and Akgun. According to them, it is assumed that there is temperature difference between the surface of coal particle and the gas surrounded around the particle, and it is also assumed that the velocity of the gas is constant and thus oxygen is fed to the stockpile with same velocity. The higher temperature zone is formed to the surface of the coal stockpile at the initial phase and it became deepen as time is taken. Finally it was found that the temperature difference between coal particle and the gas was calculated as $57^{\circ}C$ and spontaneous combustion have not been occurred during 6 months since coal was piled in the stock.

• Clean Technology
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• v.22 no.4
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• pp.299-307
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• 2016

These days, coal is one of the most important energy resources used for transportation, industry, and electricity. There are two types of coal: high-rank and low-rank. Low-rank coal has a low calorific value and contains large amounts of useless moisture. The quality of low-rank coal can be increased by simple drying technology and it needs to be stabilized by hydrocarbons (e.g. palm acid oil, PAO) to prevent spontaneous combustion and moisture re-adsorption. Spontaneous combustion becomes a major problem during coal mining, storage, and transportation. It can involve the loss of life, property, and economic value; reduce the quality of the coal; and increase greenhouse gas emissions. Besides spontaneous combustion, moisture re-adsorption also leads to a decrease in quality of the coal due to its lower heating value. In this work, PAO was used for additive to stabilize the upgraded coal. The objectives of the experiments were to determine the stabilization characteristic of coal by analyzing the behavior of upgraded coal by drying and PAO addition regarding crossing-point temperature of coal, the moisture behavior of briquette coal, and thermal decomposition behavior of coal.

• Clean Technology
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• v.19 no.4
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• pp.469-475
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• 2013

In this research, the stabilization characteristics of upgraded coal using palm oil residues were investigated. The Eco coal, which is the Indonesian low-rank coal, was used as a raw material. The low-rank coal was mixed with palm fatty acid distillate (PFAD), and then dried in a nitrogen atmosphere at $107^{\circ}C$. The trend of spontaneous combustion of upgraded coal was studied by measuring of crossing-point temperature (CPT), low temperature oxidation and moisture readsorption. The results of the CPT measuring and low temperature oxidation showed that the propensity of spontaneous combustion of the upgraded coal was improved compared to the dried coal. The moisture readsorption characteristics of the upgraded coal was also improved. The upgraded coal was stabilized through the surface coating with PFAD, and stability of upgraded coal was proportional to the content of PFAD.

• Korean Chemical Engineering Research
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• v.46 no.3
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• pp.443-450
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• 2008

Efficient use of low rank coals (LRC) have been investigated as a method to cope with recent high oil price. Among the coals used in industry, lignite and sub-bituminous coals are belong to the LRC, and have abundant deposit and are distributed worldwide, but high moisture contents and self ignition properties inhibits their utilization. In this paper, chemical coal cleaning to produce ash-free coal from LRC has been investigated. Two technologies, that is, UCC(Ultra Clean Coal) process removing ash from coal and Hyper Coal process extracting combustibles from coal were compared with. UCC process has merits of simple and reliable when it compared with Hyper Coal process, but the remaining ash contents werehigher than Hyper Coal. Hyper Coal has ash contents under the 200ppm when raw coal is treated with appropriate solvent and ion exchange materials to remove alkali materials in extracted solution. The ash-free coal which is similar grade with oil can be used as alternate oil in the industry, and also used as a high grade fuel for IGCC, IGFC and other advanced combustion technology.

• Journal of Energy Engineering
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• v.23 no.2
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• pp.1-6
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• 2014

Upgrading technology has been studied for efficient utilization of low rank coal. Spray coating of heavy oil was applied on the upgrading process in order to stabilize low rank coal against spontaneous combustion. Low rank coal, which contains more than 30wt% of moisture, was upgraded to high calorific coal and stabilized by spray coating of heavy oil. It was identified that spray coating of heavy oil after drying coal is the optimum procedure of upgrading low rank coal. The experimental results show that more than 2wt% of heavy oil should be adsorbed on the coal in order to stabilize sufficiently for spontaneous combustion.

• Clean Technology
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• v.20 no.3
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• pp.218-225
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• 2014

Catalytic gasification of raw coals at mild condition is not realized yet mainly due to deactivation of catalysts via their irreversible interaction with mineral matters in coal. In this work, the gasification behavior of ash-free coal (AFC) was compared with that of the parent raw coal. In order to modify the gasification conditions, the raw coal gasified with fixed variables (water supply, space velocity, temperature, catalysts) in a fixed bed reactor. When catalysts are added by physical mixing method with coal, $K_2CO_3$ was the most effective additives for steam gasification of coal. However, the activity of ash-free coal (AFC) was much less reactive than raw coal due to high temperature extraction in a 1-methylnaphthalene under 30bar at $370^{\circ}C$ for 1 h, almost removed oxygen functional groups, and increased carbonization. The addition of $K_2CO_3$ in AFC achieved higher conversion rate at low temperature ($700^{\circ}C$). At that time, the molar ratio of gases ($H_2/CO$ and $CO_2/CO$) was increased because of water-gas shift reaction (WGSR) by addition of catalysts. This shows that catalytic steam gasification of AFCs is achievable for economic improvement of gasification process at mild temperature.

• Korean Chemical Engineering Research
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• v.48 no.2
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• pp.129-139
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• 2010

Coal gasification process, which had developed originally to convert coal from hydrogen and carbon monoxide, has used and developed in many countries because of environmental advantages such as carbon dioxide storage, decrease of pollutants and so on. Generally entrained-flow gasification process using pulverized coal under $75{\mu}m$ is used in Integrated Gas Combined Cycle(IGCC) because of easy scale up and high efficiency of energy conversion. Especially entrained-flow gasifers with coal water slurry have been used in many applications due to its fully developed technologies. In this paper, several technologies for coal-water slurry gasification that involves slurry preparation, burner, gasifier, slag melting and numerical simulation for plant design and operation were investigated. Entrained-flow gasification with coal water slurry can be used for synfuel production, SNG, chemicals as well as IGCC. To develop hybrid gasification process and use different types of coal, it is necessary to develop new technologies that will increase efficiency of the process.

• Korean Chemical Engineering Research
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• v.50 no.1
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• pp.106-111
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• 2012

Drying characteristic of high moisture coal using a 5 kg/hr bench scale flash dryer was investigated. Moisture content and heating value of raw coal as received basis were 29.74 wt% and 4,270 kcal/kg, respectively. Gas inlet temperature and gas inlet flow rate were $400{\sim}600^{\circ}C$ and 10~20 m/sec, respectively. The raw coal was ground and classified to the particle size range of $100{\sim}2,000{\mu}m$. The moisture removal rate of raw coal was dramatically increased with increasing gas inlet temperature and decreasing gas inlet flow rate. The heating value of dried coal was increased to 5,100~5,900 kcal/kg. To examine the chemical change on the surface of high moisture coal during flash drying process, FT-IR spectral analysis was carried out. As a result, major changes in hydroxyl, carboxyl and carbonyl peak was confirmed.

• Korean Chemical Engineering Research
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• v.50 no.3
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• pp.449-454
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• 2012

Economic feasibility of the process for a coal extraction under mild condition, which will produce ash-free coal at a temperature lower than that of coal softening, was analyzed. To this end, the plant of 6000 t/d in capacity was assumed to be constructed near a coal mine in Indonesia, and the IRR, NPV, B/C ratio, and DPP of the plant were calculated based on $96 million investment cost and 15 years service life. The IRR, NPV, B/C ratio, and DPP of the plant were calculated to be 31%, $87 million, 1.08, and 3.9 years, respectively, and which satisfied the evaluation criteria of investment. The economic feasibility of the plant was mainly dependent on the price of the coal initially fed and the residue coal remaining after the extraction, according to sensitivity analysis.