• 제목/요약/키워드: Circular Cutting

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밀링공정중 절삭조건 변화에 따른 절삭력 추종제어를 위한 DSP보드 응용 (DPS Board Appication for Regulation of Cutting Force under Varying Cutting Conditions during Milling Process)

  • 오영탁;권원태;주종남
    • 한국정밀공학회지
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    • 제16권3호통권96호
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    • pp.38-46
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    • 1999
  • Spindle motor current is used to estimate the cutting force indirectly and control the feed rate for the cutting force regulation. The proposed algorithm is implemented to a DSP board based hardware for the industrial application. The software to make POP terminal communicate with the DSP board and POP server is coded under Windows 95 environment. Experiments under varying cutting conditions show that the DSP board recognizes the information of installed cutting tool and cutting conditions delivered from the POP server to use them for the proper control of the feed rate. The cutting force is regulated well during machining of tapered or stepped workpiece and circular shaped workpiece as well.

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원호보간법을 이용한 평면 캠 가공 정보 분석에 관한 연구 (A Study on Machining Information Analysis of Disk Cam using Circular Interpolation)

  • 조인영;김봉주;김종찬;신중호;권순만;우정윤
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1678-1681
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    • 2005
  • The disk cam mechanism cam produce a positive motion with a relatively few components. In the present paper a shape design of cam using the relative velocity method and the machining information analysis using the circular interpolation are introduced. In the first part of the paper a machining information at each point using the circular interpolation is taken. This study purposes the analysis method of the cutting error due to the moving path of the cutter, so that we can lead to the optimum design in a disk cam mechanism..

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엔드밀에 의한 원통 가공시 절삭조건에 따른 진원도의 실험적 연구 (An experimental study on the roundness effect for the cutting conditions in a cylinder cutting by end mill)

  • 박희견
    • 한국생산제조학회지
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    • 제8권4호
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    • pp.52-60
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    • 1999
  • In this study the effect of roundness error with respect to the cutting conditions using the external cylindrical work piece by end mill cutting in a machining center was studied. the end mill used in this study is HSS coated with Ti-N which is of Ø 12-4 flutes. The material of workpiece is SM20C and cutting oil is used as a cooling flued The cutting experiments were carried out for the several cutting conditions(depth of cut height of end mill feed rate revolution per minute and cutting direction) and their roundness effects were compared using the least squares circle measuring method. The experimental results are summarized as follows : 1) The cutting depth is dominant for the roundness of a cylindrical work piece and the cutting speed must be determined precisely when the cutting depth is large 2) When the cutting direction in circular manufacturing is the same with the spindle rotation i.e up-cutting condition the surface roundness is also improved.

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톱절삭에서의 절삭력 예측 (Estimation of cutting forces in band sawing)

  • 정훈;백대균;고태조;김희술
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1996년도 추계학술대회 논문집
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    • pp.31-35
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    • 1996
  • The cross section of the circular rod type workpiece to be cut in the band saw machine is variable at every moment in the sawing process. When the cutting feed rate is fixed to the constant speed, the cutting edges of the band saw teeth are also variabl eat any moment, so this causes the wear of the land saw teeth and the deterioration of the quality in the surface roughness. In this study, to work out this kind of problem basically, the mean cutting force of a tooth in the band saw was estimated by using the workpiece which was smaller than the interval of each tooth, i.e. band saw pitch, in the thickness. Then the static cutting forces were predicted by appling the mean cutting forces referred above to the mechanistic cutting force model which were analyzed through the geometric profile of a band saw tooth.

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PCD 초경 복합 원형 톱 개발과 공구마모 비교 (Development of Polycrystalline Diamond Tungsten Carbide Combination Circular Saw and Comparison of Tool Wear)

  • 주창민;박윤옥;김수진
    • 한국기계가공학회지
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    • 제20권9호
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    • pp.48-56
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    • 2021
  • Tungsten carbide (WC) circular saws have been widely used to cut plywood. Recently, expensive polycrystalline diamond (PCD) were adopted to extend the tool life of circular saws. This study developed a PCD-WC combination circular saw and compared its performance with that of existing WC and PCD saws. Flank wear of WC saw blades and edge chipping of rectangular PCD was observed during the experiments. The PCD-WC saw replaced half of the chamfered teeth with PCD and applied tough WC for all rectangular teeth. In the experiments, edge chipping was not observed in rectangular WC teeth and the flank wear of chamfered teeth was decreased compared with that of conventional circular saws.

레이저변수(變數)와 피삭재조건(被削材條件)이 목재(木材) 및 목질(木質)보드의 절삭특성(切削特性)에 미치는 영향(影響)(II) - 비절삭(比切削)에너지와 절삭면(切削面)의 품질(品質) - (Effects of Laser Parameters and Workpiece Conditions on Cutting Characteristics of Solid Wood and Wood-based Panel(II) - Specific Cutting Energy and Surface Qualities -)

  • 심재현;정희석
    • Journal of the Korean Wood Science and Technology
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    • 제26권1호
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    • pp.38-50
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    • 1998
  • Laser cutting tests were conducted to investigate the laser cutting characteristics of solid woods such as 25mm-thick white oak(Quercus acutissima) and maple(Acer mono), and wood-based panels such as 15mm-thick medium density fiberboard and particleboard. Test variables were laser power, cutting speed, grain direction, and moisture content. Specific cutting energy was measured and the qualities of cut surface were estimated in constant laser power. Specific cutting energy of white oak was larger than that of maple, and specific cutting energy of medium density fiberboard was smaller than that of particleboard. For both white oak and maple, specific cutting energy of green wood was smaller than that of air-dried wood because weight loss of moisture evaporation in green wood was larger than that in air-dried wood. In laser-cut surface, wood cells were not deformed and damaged, but in circular saw-cut surface fibers were pushed out and cut, and wood cells were deformed severely. However, mechanical surface roughness of saw-cut surface was smoother than that of laser-cut surface because of the existence of undeformed cell cavity in laser-cut surface.

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지중 시공 벽체의 매립장 침출수 차단성 연구 (The Study on Cutting-off the Leachate Leakage or Infiltration from Waste Landfill by Wall Mass Constructed in Underground)

  • 고용일
    • 한국지반환경공학회 논문집
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    • 제19권10호
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    • pp.27-34
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    • 2018
  • 원호활동파괴가 발생한 해안 폐기물 매립장에서 기초지반 전단강도의 보완과 폐기물 침출수가 지하수나 인접지반으로 유동되는 것을 차단하는 최종 시설로서 시멘트계 지중벽체를 시공한 후, 침출수 차단효과를 확인하였다. (1) 육안 확인 및 (2) 압축강도 시험에 의하면 지중에 시공된 벽체의 품질이 상당히 양호하다는 사실을 확인할 수 있고 (3) 현장 투수시험과 (4) 성분 및 성분비 분석과 (5) 질량 분석기를 통해서 얻게 되는 크로마토그램의 분포패턴 판정 등 중복적인 실험 및 조사 분석에 의해서 벽체의 수밀성이나 침출수의 이동에 대한 차단성이 매우 크다는 것을 확인할 수 있었다. 따라서, 폐기물 매립장 내에서 발생하는 침출수와 같은 고농도 환경오염수가 매립장 밖으로 유출되거나 침투하는 것에 대한 신뢰적인 차단 여부는 이 5가지의 조사 및 시험을 실시하는 방안에 의하여 객관적으로 판단될 수 있다고 사료된다.

초경팁 부착형 둥근톱의 절단 특성에 미치는 기판 재질의 영향 (Effect of the Mechanical Properties of Disk Material on the Cut-off Characteristics of Tungsten Carbide Tipped Circular Saw)

  • 이재우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.883-886
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    • 2001
  • The mechanical properties such as the Young's modulus, damping ratio, vibration mode and hardness of the disk materials heat-treated under various conditions are measured, and the relations between there properties and the cutting characteristics such as early tip fracture are examined. The results obtained from this study are as follows. The circular saw with the V-Cr added disk has higher young's modulus and damping ratio than the saw with STC5 disk, preventing the early fracture of tungsten carbide due to the above properties. The circular saw with the disk which is subjected to the heat treatment at the quenching temperature of $830^{\circ}C$ and at the temperature of $550^{\circ}C$ have the best tool life and surface roughness.

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슬롯을 갖는 회전 원판의 주파수 수렴 현상에 대한 연구 (A Study on the Frequency Convergence Phenomenon in a Rotating Circular Plate with Slots)

  • 황성택;김성진;유정훈;이승엽
    • 한국소음진동공학회논문집
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    • 제20권12호
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    • pp.1153-1160
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    • 2010
  • A circular plate is the main part of a circular saw blade, which is widely used in industrial cutting tools. In experiments using a circular saw containing slots, we observed that a number of natural frequencies are simultaneously emerged in specific frequency regions. The interesting phenomenon is called the frequency convergence. Effects of design parameters such as the number, the length and the width of slots, on the frequency-convergence phenomenon are analyzed by FEM simulations using ALGOR. The frequency-convergence phenomenon will be intensified when the number, length and width of slots increase.