• Title/Summary/Keyword: Chill layer

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Optimal Control of Chill layers through Regulation of Temperature on Shot Sleeve in Aluminum High Pressure Diecasting (Al고압주조공법에서 사출슬리브 온도 조절을 통한 Chill layer의 최적 제어)

  • Park, Jin-Young;Kim, Eok-Soo;Park, Yong-Ho;Park, Ik-Min
    • Korean Journal of Materials Research
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    • v.16 no.11
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    • pp.698-704
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    • 2006
  • In this study, the effect of chill layers occurred in shot sleeve on the molten metal filling was analyzed through computer simulation. The behavior of chill layers with temperature variation of shot sleeve set from 200 to $280^{\circ}C$ was also investigated. The simulation results showed the chill layers set in the in-gates during the injection process change the main filling direction and cause turbulent flow pattern, resulting in porosities inside the castings. The amount of chill layers with the increasing temperature of shot sleeve was considerably reduced. Particularly, at the setting temperature of $280^{\circ}C$ by heat control unit, the biggest reduction in chill layers, excellent trimmed surface and the highest density were achieved, suggesting that as the optimal sleeve condition in aluminum high pressure diecasting, especially for highly complex parts like valve body.

The Behavior of Chill Layers with Temperature Variation of Shot Sleeve in Aluminum Diecasting Process (알루미늄 다이캐스팅 공정에서 사출 슬리브 온도변화에 따른 파단칠층의 거동)

  • Park, Jin-Young;Kim, Eok-Soo;Park, Ik-Min
    • Journal of Korea Foundry Society
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    • v.25 no.4
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    • pp.168-172
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    • 2005
  • In this study, the effects of chill layers occurred in shot sleeve on the molten metal filling were analyzed through computer simulation and the behavior of chill layers with temperature variation of shot sleeve set from 200 to $280^{\circ}C$ was also investigated. The simulation results showed the chill layers set in the in-gates during the injection process change the main filling direction and cause turbulent flow pattern, resulting in porosities inside the castings. The amount of chill layers with the increasing temperature of shot sleeve was considerably reduced. And particularly, at the setting temperature of $280^{\circ}C$ by heat control unit, the big reduction in chill layers, excellent trimmed surface and the highest densification were achieved, suggesting that as the optimal sleeve condition in diecasting, especially for the highly complex parts like valve body.

Effect of Casting Temperature and Speed on Formation of Surface Defect in Al-8Zn-2Mg-2Cu Billets Fabricated by Direct-Chill Casting Process (수직 연속주조 공정으로 제조된 Al-8Zn-2Mg-2Cu 빌렛의 표면 결함 형성에 미치는 주조 온도와 주조 속도의 영향)

  • Lee, Yoon-Ho;Kim, Yong-You;Lee, Sang-Hwa;Kim, Min-Seok;Euh, Kwangjun;Lee, Dong-Geun
    • Journal of Korea Foundry Society
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    • v.41 no.3
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    • pp.241-251
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    • 2021
  • 7000-series aluminum alloys are noted for their superior strength compared with other Al alloys, and their billets are generally fabricated by direct-chill (DC) casting. Surface defects in a DC-cast aluminum billet are mainly related to exudation and the meniscus freezing phenomenon, which are influenced by alloy compositions, casting speed, and casting temperature. 7000-series aluminum alloys have a wide freezing range during solidification, which makes it easy for casting defects to occur. In this study, we investigated surface defect evolution in casting billets of Al-8Zn-2Mg-2Cu alloy fabricated by a DC casting process. The billets showed "wavy" or "dotted" surfaces. The wavy surface was formed by meniscus freezing at a lower casting speed (200 mm/min) and temperature (655 ℃). In the wavy surface, refined dendritic cells were observed in a concave region due to the constitutional supercooling caused by meniscus freezing. Meanwhile, at a higher casting temperature (675 ℃), the dotted surface was formed by pore formation. In the dotted surfaces in the billet formed at a high casting speed (230 mm/min), an exudation layer was formed by the high metallostatic head pressure. The dotted region and the smooth region had a refined dendritic morphology and a columnar morphology at the exudation layer, respectively. This is attributed to the formation of gas pores in the dotted region.

A Study on Preparation of Wanjajun for Cook/Chill System 1. Preparation of Wanjajun with Herb and Quality Characteristics (Cook/Chill System에서의 고기완자 제조에 관한 연구 1. Herb를 이용한 고기완자의 제조 및 품질특성)

  • Kang, Eun-Zoo;Kim, Sun-Young;Ryu, Chung-Hee
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.32 no.5
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    • pp.661-666
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    • 2003
  • This research was aimed at evaluating the effects of natural antioxidants on lipid oxidation and sensory quality in cooked, chill- stored and reheated Wanjajun prepared with pork meat (short shank). Sage (SA) and combinations of herbs; basil/mints (BM), rosemary/parsley/thyme (RPT) were used as sources of antioxidants. The products were pan-fried in a medium layer of soybean oil and then stored in a refrigerator at 3$^{\circ}C$ for 8 days after rapid chilling. The process of heat treatment of Wanjajun caused changes in the chemical composition of products and simultaneously, thermal oxidative reaction was initiated. During storage of products in a refrigerator, further hydrolytic and oxidative processes in the lipid extraction were progressed. Acid value was increased, peroxides and malonaldehyde formation gradually were increased during cool storage. Addition of garlic, sage and combinations of herbs retarded the process of oxidation. Wanjajun made with addition of SA and RPT showed good quality in antioxidative potential after 8 days of storage. The sensory effect of herbs on undesirable warmed-over flavor was in order of : SA>RPT>BM.

Comparision of Digital Map vs Cadastral State Surveying of Chilli Reservoir (칠리제의 수치지도 자료와 지적현황측량 결과 비교)

  • 김욱남;박희주
    • Proceedings of the Korean Society of Surveying, Geodesy, Photogrammetry, and Cartography Conference
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    • 2004.11a
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    • pp.545-550
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    • 2004
  • Chilli reservoir is agricultural purpose reservoir made in 1945. But its bottom is covered with thick accumulated sewage layer, so its original function has failed. This study conducted cadastral state surveying to survey the state of this area prior to dredging the accumulated bottom sewage layer of Chill reservoir. Prior to cadastral state surveying we analyzed the digital map and aerial photographs of study area. In cadastral state surveying, traversed network was constructed on the road and banks near the reservoir, a surveyed map was made by surveying with Auto-reduction EDM Alidade. From the comparison results of the cadastral map and digital map, we found small chilli reservoir is expressed as rice field on the digital map, and it should be corrected. And when we make digital map and topographic map, the errors will be diminished if we use the cadastral map at the same time.

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A Study on the Effect of Fluid Flow on the Microstructure of High Purity Al Ingot under Forced Flow (강제대류시 고순도 Al괴의 응고조직에 미치는 유동의 영향)

  • Kim, Kyoung-Min;Kim, Heon-Joo;Ha, Ki-Yun;Yoon, Eui-Pak
    • Journal of Korea Foundry Society
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    • v.13 no.6
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    • pp.540-546
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    • 1993
  • The effects of fluid flow on the purification of aluminum were studied. As the revolution rate(N) increased, the size of columnar grain decreased gradually. The concentration of solidified crystal was decreased with increasing distance from chill and revolution rate(N). Distribution boundary layer thickness(${\delta}$) was calculated from the solute distribution obtained in solid experimentally and by use of BPS equation. The value of ${\delta}$ changed from about $60{\mu}m$ at N value of 27rpm to about $15{\mu}m$ at N value of 1000rpm. From this result, high purification was obtained by decreasing the diffusion boundary layer under forced convection.

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A Study on the Implementation of Digital Maps Updating and Checking System using Construction Drawings of e-AIS(around Building Layer) (건축행정시스템(e-AIS)의 건축 도면을 활용한 수치지도 갱신 및 검수 시스템 개발에 관한 연구(건물레이어를 중심으로))

  • Ga, Chill-O;Yang, Sung-Chul;Kim, Hyo-Joong;Yu, Ki-Yun
    • Proceedings of the Korean Association of Geographic Inforamtion Studies Conference
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    • 2008.10a
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    • pp.262-263
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    • 2008
  • 수치지도는 다양한 GIS 어플리케이션의 기반데이터로 최신성이 무엇보다도 중요하다. 하지만 기존의 항공사진과 현지측량을 통한 갱신 방법은 짧은 주기로 변하는 현실 세계를 신속하게 반영하지 못한다는 단점을 가지고 있다. 특히 수치지도에서 많은 부분을 차지하고 있는 건물은 신축, 개축, 증축이 수시로 일어나기 때문에 기존의 갱신 방안으로는 한계점이 존재하였다. 이를 위해 본 연구에서는 건축행정시스템(e-AIS)의 건축 도면 및 대장 정보를 이용한 수치 지도 갱신 및 검수 방안을 제시하였으며, 이를 시스템화 하였다. 본 연구의 성과로 수치지도의 갱신 주기를 단축시킬 수 있으며, 또한 기 구축된 자료를 재활용한다는 측면에서 효과적인 갱신 대안이 될 수 있을 것으로 판단된다.

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A Method of Update and Inspection for Building Layer of Digital Maps 2.0 using e-AIS Data (인터넷건축행정시스템(e-AIS) 자료를 이용한 수치지도 2.0의 건물 레이어 갱신 및 검수 방안)

  • Kim, Hyo-Joong;Yang, Sung-Chul;Ga, Chill-O;Yu, Ki-Yun
    • Proceedings of the Korean Association of Geographic Inforamtion Studies Conference
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    • 2008.06a
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    • pp.427-433
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    • 2008
  • 수치지도는 제작 과정뿐만 아니라 갱신 및 검수 작업도 정확성과 최신성을 유지하기 위해 매우 중요하다. 하지만 항공사진과 현지측량을 통한 기존의 갱신 방법은 짧은 주기로 변하는 현실 세계를 충분히 반영하지 못한다는 한계를 갖고 있어 수치지도의 최신성을 유지하기 위한 효율적인 새로운 갱신 방안이 요구된다. 이를 위해 인터넷건축행정시스템(e-AIS)의 건축도면과 건축물대장정보를 이용하면 신축, 개축, 증축 등이 수시로 일어나는 건물에 대해 수치지도의 갱신을 위한 신속하고 효과적인 대안이 될 수 있다. 본 연구에서는 건축도면에서 추출된 공간 정보와 건축물대장에서 취득된 속성 정보를 이용하여 수치지도의 건물 레이어를 갱신하는 방법을 제시하였다.

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The Removal of Spatial Inconsistency between SLI and 2D Map for Conflation (SLI(Street-level Imagery)와 2D 지도간의 합성을 위한 위치 편차 제거)

  • Ga, Chill-O;Lee, Jeung-Ho;Yang, Sung-Chul;Yu, Ki-Yun
    • Journal of Korean Society for Geospatial Information Science
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    • v.20 no.2
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    • pp.63-71
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    • 2012
  • Recently, web portals have been offering georeferenced SLI(Street-Level Imagery) services, such as Google Streetview. The SLI has a distinctive strength over aerial images or vector maps because it gives us the same view as we see the real world on the street. Based on the characteristic, applicability of the SLI can be increased substantially through conflation with other spatial datasets. However, spatial inconsistency between different datasets is the main reason to decrease the quality of conflation when conflating them. Therefore, this research aims to remove the spatial inconsistency to conflate an SLI with a widely used 2D vector map. The removal of the spatial inconsistency is conducted through three sub-processes of (1) road intersection matching between the SLI trace and the road layer of the vector map for detecting CPPs(Control Point Pairs), (2) inaccurate CPPs filtering by analyzing the trend of the CPPs, and (3) local alignment using accurate CPPs. In addition, we propose an evaluation method suitable for conflation result including an SLI, and verify the effect of the removal of the spatial inconsistency.

DEVELOPMENT OF THE MECHANICAL STRUCTURE OF THE MIRIS SOC (MIRIS 우주관측카메라의 기계부 개발)

  • Moon, B.K.;Jeong, W.S.;Cha, S.M.;Ree, C.H.;Park, S.J.;Lee, D.H.;Yuk, I.S.;Park, Y.S.;Park, J.H.;Nam, U.W.;Matsumoto, Toshio;Yoshida, Seiji;Yang, S.C.;Lee, S.H.;Rhee, S.W.;Han, W.
    • Publications of The Korean Astronomical Society
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    • v.24 no.1
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    • pp.53-64
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    • 2009
  • MIRIS is the main payload of the STSAT-3 (Science and Technology Satellite 3) and the first infrared space telescope for astronomical observation in Korea. MIRIS space observation camera (SOC) covers the observation wavelength from $0.9{\mu}m$ to $2.0{\mu}m$ with a wide field of view $3.67^{\circ}\times3.67^{\circ}$. The PICNIC HgCdTe detector in a cold box is cooled down below 100K by a micro Stirling cooler of which cooling capacity is 220mW at 77K. MIRIS SOC adopts passive cooling technique to chill the telescope below 200 K by pointing to the deep space (3K). The cooling mechanism employs a radiator, a Winston cone baffle, a thermal shield, MLI (Multi Layer Insulation) of 30 layers, and GFRP (Glass Fiber Reinforced Plastic) pipe support in the system. Optomechanical analysis was made in order to estimate and compensate possible stresses from the thermal contraction of mounting parts at cryogenic temperatures. Finite Element Analysis (FEA) of mechanical structure was also conducted to ensure safety and stability in launching environments and in orbit. MIRIS SOC will mainly perform Galactic plane survey with narrow band filters (Pa $\alpha$ and Pa $\alpha$ continuum) and CIB (Cosmic Infrared Background) observation with wide band filters (I and H) driven by a cryogenic stepping motor.