• Title/Summary/Keyword: Chemical process industry

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A Study on the Tribological Characteristics of a Frying Pan Coated with PTFE and Nano-Diamond (나노다이아몬드가 첨가된 프라이팬 불소수지코팅의 Tribological 특성 연구)

  • Lee, Jin-Ho;Kim, Hyun-Soo;Yoon, Han-Ki;Kim, Tae-Gyu
    • Journal of Ocean Engineering and Technology
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    • v.23 no.6
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    • pp.99-104
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    • 2009
  • PTFE has good mechanical and chemical stability at a wide range of temperatures and demonstrates a low friction coefficient value. PTFE is being used for self-lubricating parts in industry. But it shows a high wear rate. Thus, PTFE and nano-diamond powder were mixed into a composite and the wear properties of a PTFE coating layer on Al6061 was investigated. A ball-on-disk type of wear tester was used under a dry condition and different temperatures of oil. After the wear test, the wear track wasexamined by optical microscope. The PTFE-diamond showed the lowest friction coefficient (0.02) of all the lubricants in the experiments. The friction coefficient was shown to be directly related to the diamond powder in the PTFE coating. Adhesion estimations were performed by a scratch test, which is mainly used for coatings. The critical load between the coating and substrate was defined through analyses of the friction load, normal load curve, and acoustic emissions, along with optical microscope observations. The scratch test results showed that an import item (SWISS) gave the highest critical load values.

The Measurement and Prediction of Fire and Explosion Properties of n-Nonane (노말노난의 화재 및 폭발 특성치의 측정 및 예측)

  • Ha, Dong-Myeong
    • Journal of the Korean Society of Safety
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    • v.31 no.5
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    • pp.42-48
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    • 2016
  • The usage of the correct combustion properties of the treated substance for the safety of the process is critical. For the safe handling of n-nonane being used in various ways in the chemical industry, the flash point and the autoignition temperature(AIT) of n-nonane was experimented. And, the explosion limit of n-nonane was calculated by using the flash point obtained in the experiment. The flash points of n-nonane by using the Setaflash and Pensky-Martens closed-cup testers measured $31^{\circ}C$ and $34^{\circ}C$, respectively. The flash points of n-nonane by using the Tag and Cleveland open cup testers are measured $37^{\circ}C$ and $42^{\circ}C$. The AIT of n-nonane by ASTM 659E tester was measured as $210^{\circ}C$. The lower explosion limit by the measured flash point $31^{\circ}C$ was calculated as 0.87 vol%. And the upper explosion limit by the measured upper flash point $53^{\circ}C$ was calculated as 2.78 vol%. It was possible to predict lower explosion limit by using the experimental flash point or flash point in the literature.

A Fundamental Study on UV Laser Micro Machining of Micro Porous Polymeric Foams (마이크로 다공질 폴리머 폼의 UV 레이저 미세가공에 관한 기초 연구)

  • Oh, Jae-Yong;Shin, Bo-Sung;Lee, Jung-Han;Park, Sang-Hu;Park, Chul-Beom
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.5
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    • pp.572-577
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    • 2012
  • Recently porous polymer has widely been applied to packaging, heat isolation, and sound absorption in various fields from the electrics to the automobiles industry. A lot of micro porosities inside foamed polymer provide lower heat conduction and lighter weight than non-porous polymer, because they involve gas or air during foaming process. In this paper experimental approaches of the UV laser micro machining behavior for Expanded Polypropylene (EPP) foamed polymer materials, which have different expansion rates, were investigated. From these results, the ablation phenomena were finally observed that the ablation is depended upon stronger photo-chemical than photo-thermal effect. This study will also help us to understand interaction between UV laser beam and porous polymer.

Development of Pilot-Scale Scrubber for Simultaneous Removal of $SO_2/NO$

  • Jung, Seung-Ho;Jeong, Gwi-Taek;Lee, Gwang-Yeon;Park, Don-Hee;Cha, Jin-Myeong
    • 한국생물공학회:학술대회논문집
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    • 2005.10a
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    • pp.468-474
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    • 2005
  • SOx and NOx are known major precursors of acid rain and thus the abatement of their emissions is a major target in air pollution control. To obtain basic data on the removal process of simultaneous $SO_2/NO$, the optimal reaction condition and the composition of reaction solution for simultaneous removal of $SO_2/NO$, ware investigated using a bubble column reactor. Pilot scrubber was consisted of scrubber, filter and control box. Dust removal rate was 83, 92, and 97% with catalyst flux of 0.5, 0.8, 1.5 L/min, respectively Average dust removal efficiency with a kind of nozzle was about 94 and 90% in STS FF6.5 (5/8in.) and 14 of P.P W(1.0in.), respectively Dust and $SO_2$ were removed more than 98-96% regardless of reactor number. In the case of NO gas, removal yield of 83.3% was achieved after 48 hours in 1 stage, also removal yield of 95.7% was reached in 2 stages. In tile case of application of STS (5/8 in.) and P.P (1.0 in.) as used fill packing, removal efficiency was reached higher than 98% without related to of kind of fill packing.

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Analysis of Performance influencing Factor in Chemical Process Industry : A Practical Application (석유화학 산업에서의 수행영향인자 및 근본원인 분석 결과)

  • Kim Eun;Yu Kwang-Soo;Park Kyo-Shik
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 2006.05a
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    • pp.294-299
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    • 2006
  • 한국에서는 석유화학 산업의 역사가 30년 이상이 되어 잠재적인 사고의 위험 가능성이 높아지고 있다. 지금까지의 석유화학 산업에서의 전통적인 위험성 평가와 시스템의 제어는 기계적인 결함에만 중점을 두었기 때문에 인간의 행동을 제어하는 것은 간과하여 왔다. 비록 자동화 기술가 제어기술의 발전이 필요함에도 불구하고 인간의 의사 결정 요소는 석유화학 산업에서 사고를 예방하는데 필수적이다. 대부분의 심각한 사고는 부적절한 인간의 행동과 안정장치의 기계적인 결함이 동시에 존재할 경우에 발생한다. A-HRA(Advanced Reliability Analyzer) 소프트 웨어는 석유화학 플랜트 내에서의 인적오류 확률을 분석하고 사고 데이터를 축적하기 위하여 개발되었다. A-HRA 프로그램을 이용하여 1960년대 이후부터 최근 까지 한국의 석유화학 산업에서 발생하여온 인적오류 사고 데이터를 입력하고 사고마다의 근본원인과 수행영향인자를 분석하였다. 이 본문에서는 Root cause Aanlysis을 통한 결과와 PIF(Performance Influencing Factor) 평가 결과를 보여준다. 이 분석 결과는 석유화학 산업의 안전을 극대화 시키면서도 인적오류 제어를 통하여 안전비용을 최저화 시킬 수 있는 대책을 제시할 것이다.

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A Computational Study of the Supersonic Coherent Jet (초음속 코히어런트 제트에 관한 수치해석적 연구)

  • Jeong, Mi-Seon;Sanal Kumar, V.R.;Kim, Heuy-Dong
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.490-495
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    • 2003
  • In steel-making process of iron and steel industry, the purity and quality of steel can be dependent on the amount of CO contained in the molten metal. Recently, the supersonic oxygen jet is being applied to the molten metal in the electric furnace and thus reduces the CO amount through the chemical reactions between the oxygen jet and molten metal, leading to a better quality of steel. In this application, the supersonic oxygen jet is limited in the distance over which the supersonic velocity is maintained. In order to get longer supersonic jet propagation into the molten metal, a supersonic coherent jet is suggested as one of the alternatives which are applicable to the electric furnace system. It has a flame around the conventional supersonic jet and thus the entrainment effect of the surrounding gas into the supersonic jet is reduced, leading to a longer propagation of the supersonic jet. In this regard, gasdynamics mechanism about why the combustion phenomenon surrounding the supersonic jet causes the jet core length to be longer is not yet clarified. The present study investigates the major characteristics of the supersonic coherent jet, compared with the conventional supersonic jet. A computational study is carried out to solve the compressible, axisymmetric Navier-Stokes equations. The computational results of the supersonic coherent jet are compared with the conventional supersonic jets.

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Fabrication and Characteristics of a Piezoelectric Valve for MEMS using a Multilayer Ceramic Actuator (적층형 세라믹 엑추에이터를 이용한 MEMS용 압전밸브의 제작 및 특성)

  • 정귀상;김재민;윤석진
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.17 no.5
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    • pp.515-520
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    • 2004
  • We report on the development of a Piezoelectric valvc that is designed to have a high reliability for fluid control systems, such as mass flow control, transportation and chemical analysis. The valve was fabricated using a MCA(multilayer ceramic actuator), which has a low consumption power, high resolution and accurate control. The fabricated valve is composed of MCA, a valve actuator die and an seat die. The design of the actuator dic was done by FEM(finite element method) modeling, respectively. And, the valve seat die with 6 trenches was made. and the actuator die, which possible to optimize control to MCA, was fabricated. After Si-wafer direct bonding between the seat die and the actuator die, MCA was also anodic bonded to the scat/actuator die structure. PDMS(poly dimethylsiloxane) sealing pad was fabricated to minimize a leak-rate. It was also bonded to scat die and stainless steel package. The flow rate was 9.13 sccm at a supplied voltage of 100 V with a 50 % duty ratio and non-linearity was 2.24 % FS. From these results, the fabricated MCA valve is suitable for a variety of flow control equipments, a medical bio-system, semiconductor fabrication process, automobile and air transportation industry with low cost, batch recess and mass production.

Application of Reliability based Inspection for an Effective RCM Approach of Railway System (철도시스템의 효과적 RCM접근을 위한 신뢰성 기반 검사(RBI)적용)

  • Song, Kee-Tae;Kim, Min-Ho;Baek, Young-Gu;Ahn, Eun-Jin;Lee, Key-Seo
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.1294-1300
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    • 2008
  • In the current railway industry in Korea, a lot of researches and studies have been progressed to establish RAMS process and construction of RCM system in accordance with international standards. On the point of view of applying the RCM to the railway system, many problems (i.e., reliability of the existing field data, the lack and incorrectness of failure information, etc) are described. To solve these problems, it is need to study and effort the RCM, practically. In this paper, lots of problems and solutions for methods determining the preventive maintenance interval of application of the RCM will be described. To do this, the method using the theory of RBI (Reliability Based Inspection) which is applied to the existing chemical plants and power plants is described. From this study, it is expected that in this situation that the quantitative data is not enough, the results that an analyst quantifies the qualitative factors and/or items will be a good reference that can effectively approach, on the side of determination about each maintenance task and inspection interval.

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International Harmonization of Compendium Monographs of Pharmaceutical Excipients: Its Progress and the Matters at Issue (의약품 첨가제의 공정서 각조의 국제 규격화 : 그 진행과 문제점)

  • Sekigawa, Fujio
    • Journal of Pharmaceutical Investigation
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    • v.23 no.4
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    • pp.231-254
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    • 1993
  • These days, it is not uncommon that a same kind of drug is circulated globally. However, the qualities of excipients used in the same drug have to be sometimes different depending on the different requirements in the qualities stipulated by each country. For a supplier of pharmaceutical excipients, it is generally necessary to carry out different tests on the same kind of testing criteria depending on the country of destination. Thus, the discrepancies between compendium requirements of pharmaceutical excipients create severe problems in various area of industrial activities. The decision of the United States Pharmacopoeia, European Pharmacopoeia and Japanese Pharmacopoeia Commissions to harmonize the requirements is a unique chance for the industries to overcome these problems. On the other hand, discrepancies of general test methods and requirements in each monograph of pharmaceutical excipient between the compendia valid at present are in most cases extensive. Consequently their harmonization needs a lot of detailed work requiring strong support from the industry. Based on these circumstances, pharmaceutical excipients councils have been established first in U.S.A. and successively in Europe and in Japan to contribute to the harmorization process. We should like to review here the progress since the Orlando Conference in 1991 and comment about the matters at issue with regard to the international harmonization of pharmaceutical excipients.

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Characterization of Unburned Carbon Particles from Fly Ash Using SEM (비산회로부터 회수한 미연탄소분의 전자현미경을 이용한 특성분석)

  • Ahn, Yang-Kyu;Kil, Dae-Sup
    • Analytical Science and Technology
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    • v.15 no.6
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    • pp.567-573
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    • 2002
  • The most important and largest commercial outlet of fly ash in Korea is a replacement material of Portland cement in concrete industry. The high level of unburned carbon in ash brings about some malfunctions in concrete. Therefore, fly ash is refined to improve the quality as a concrete additive. In this process, a lot of the residual carbon is produced, and discarded now. In the present study, to find out a valuable outlet of the enriched carbon samples, the basic morphology of residual carbon in fly ash from Boryung power plant was investigated. The unburned carbon characterization included shape, size measurement, and chemical analysis was examined using scanning electron microscope (SEM) and energy dispersive X-ray spectrometer (EDX).