• Title/Summary/Keyword: Chemical Drum

Search Result 44, Processing Time 0.022 seconds

Development of a Dual-arm Collaborative Robot System for Chemical Drum Assembly

  • Gi-Seong Kim;Sung-Hun Jeong;Shi-Baek Park;Han-Sung Kim
    • Journal of the Korean Society of Industry Convergence
    • /
    • v.26 no.4_1
    • /
    • pp.545-551
    • /
    • 2023
  • In this paper, a robot automation methodology for chemical drum assembly in semiconductor industries are presented. Robot automation is essential to resolve safety issues in which operators are directly or indirectly exposed to chemicals or fumes in assembling dispense heads on chemical drums. However, the chemical drum assembling process involves complex and difficult tasks, such as mating male/female keycodes and fastening screws with large-diameter, which may be very difficult to be performed by a single-arm robot with a commercial rigid F/T sensor. In order to solve the problems, a method for assembling a chemical drum using dual-arm collaborative robot system, compliance F/T sensor, robot vision and gripper is presented.

Biodegradation of Aromatic Compounds from Soil by Drum Bioreactor System

  • Woo, Seung-Han;Park, Jong-Moon
    • Journal of Microbiology and Biotechnology
    • /
    • v.14 no.3
    • /
    • pp.435-441
    • /
    • 2004
  • A drum bioreactor was used for the treatment of sandy soil contaminated with three kinds of aromatic compounds (phenol, naphthalene, and phenanthrene), and its performance was evaluated in two different operation modes; intermittent and continuous rotation of drum. When the drum bioreactor was operated with one rotation per day, the microbial growth was relatively low, and most of the compounds remaining in soil, except naphthalene of 90 mg/kg dry soil, disappeared mainly due to volatilization. In contrast, when the drum was continuously rotated at 9 rpm (rotation/min), the number of microorganisms was drastically increased and nitrate was consumed for growth as a nitrogen source. Phenol and phenanthrene were removed at rates of 56.7 mg/kg dry soil/day and 3.2 mg/kg dry soil/day, respectively.

Development of an Automatic Cap Opening And Closing Device for Unmanned Chemical Manufacturing Processes (화학제조공정의 무인화를 위한 자동 캡 개폐장치 개발)

  • Jun-Sik Lee;Oh-Seong Kwon;Jun-Ho Lee
    • Journal of the Korean Society of Industry Convergence
    • /
    • v.27 no.1
    • /
    • pp.71-76
    • /
    • 2024
  • Automatic production systems are constantly advancing technologies to improve productivity and safety. Specifically, liquid filling machines are primarily utilized to package products into drums after manufacturing process in the hazardous chemical industry. Most existing filling machines allow the operator to open the drum cap and inject the product directly or semi-automation. In this study, we have developed a cap opening and closing mechanism onto the existing drum filling machine, enabling automatic and safe cap manipulation while filling the product in the IBC tank. By applying the appropriate torque value through numerical analysis, we confirmed that the system worked without any problems during the process of opening and closing the cap. Therefore, it is expected that the developed machine will give more production and reduce human efforts without risk in the chemical packaging industry.

Development of Chemical Mechanical Polishing machine by Conical Drum (원뿔형 드럼을 이용한 화학기계적 연마기의 개발)

  • 서헌덕
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
    • /
    • 1999.10a
    • /
    • pp.525-529
    • /
    • 1999
  • A cone shape drum polisher was developed to make up for the demerits of conventional CMP apparatus. The developed equipment has several superiorities. First of all, it can achieve uniform velocity profile on all the contact line because of its shape and easy to control the amount of slurry at the position of use. The whole area of wafer surface is exposed to the visual area except the contact line between wafer and drum, hence we can detect polishing end point more easily than any other polishing equipments. Also it has additional merits such as small foot print and polishing load. Polishing characteristics were investigated by developed equipment.

  • PDF

On the Surface Defect Analysis of an Aluminum Tube for an OPC Drum using n SEM and EDX (SEM/EDX를 이용한 OPC 드럼용 Al 튜브의 표면결함 분석에 관한 연구)

  • Kim, Chung-Kyun
    • Tribology and Lubricants
    • /
    • v.23 no.4
    • /
    • pp.143-148
    • /
    • 2007
  • The surface defects of an aluminum tube for an OPC drum have been analyzed using a scanning microscopy(SEM) and an energy dispersive X-ray analyze.(EDX). The SEM/EDX system, which may provide good information on the surface defects and their distributions, provides an optical diameter of an impurity and a chemical composition. These are strongly related on the coated film thickness and quality of an OPC drum, which is a key element of a toner cartridge for a laser printer. The experimental results show that the local deformations, scratch wear, and flaws are produce the non-uniform coating layers, which may be removed by a manufacturing process of an aluminum tube. The major parameters on the coating quality of an OPC drum are the impurities of an aluminum tube such as silicon, oxygen, calcium, carbon, sulphur, chlorine, and others. These impurities may be removed by an ingot molding, extrusion and drawing, quality control, and packing processes with a strict manufacturing technology.

Development of Three-dimensional Thermo-fluid Numerical Model for Steam Drum of a Basic Oxygen Furnace (순산소 전로의 증기드럼 내의 3차원 열 유동 해석모델 개발)

  • Jeong, Soo-Jin;Moon, Seong-Joon;Jang, Won-Joon;Kho, Suntak;Kwak, Hotaek
    • Korean Chemical Engineering Research
    • /
    • v.54 no.4
    • /
    • pp.479-486
    • /
    • 2016
  • The efficient steam drum should be required to reduce carbon oxide emissions and heat recovery in oxygen converter hood system. However, steam generation is limited to the time of the oxygen blowing period, which is intermittent or cyclical in operation of steel-making process. Thus, steam drum should be optimized for an effective steam generation during the oxygen blowing portion of the converter cycle. In this study, a three-dimensional computational fluid dynamics (CFD) model has been developed to describe the impacts of changing various operating conditions and geometric shape on thermo-fluid characteristics and performance of the steam drum. This model encompasses not only fluid flow and heat transfer but also evaporation and condensation at the interfacial surface in the steam drum by using VOF (Volume of Fluid) method. To validate the prediction performance of this model, comparison of the steam flow rate between numerical and experimental result has been performed, resulting in the accuracy of the relative error by less than 3.2%.

Mixing Characteristics of Sequential Blending with DME and LPG in Mixing Drum (DME-LPG 순차 혼합시 저장탱크 내의 혼합특성)

  • Cheon, Suk Hoon;Kim, Cha Hwan;Shin, Dong Woo;Kim, Lae Hyun;Lee, Hyun Chan;Baek, Young Soon
    • Korean Chemical Engineering Research
    • /
    • v.50 no.3
    • /
    • pp.464-470
    • /
    • 2012
  • To study characteristics of DME and Propane blended fuel in mixing drum as time passed, mixing experiment of two components was performed. After 20 wt% of DME and 80 wt% of Propane were injected into mixing drum sequentially, and the mixture ratio of blended fuel was analyzed at several sampling ports. Consequently, DME and Propane were not easily mixed and DME was sunk to the bottom of the mixing drum by the density difference. The daily rate of DME ingredient increase was 0.2-0.3 wt%, and it took over 500 hours until two of them were mixed uniformly. And after recirculation of blended fuel in mixing drum, DME and Propane were mixed immediately and uniformly.

Dynamic Simulation and Controller Design for the Safe Operation of Boiler Drum (보일러 드럼의 안전조업을 위한 동특성 모델링 및 제어기 설계)

  • 이익형
    • Journal of the Korean Society of Safety
    • /
    • v.8 no.4
    • /
    • pp.133-138
    • /
    • 1993
  • The stable and safe operation of a boiler system is essential for ensuring stability of the chemical processes. A dynamic simulation of a boiler drum was performed to identify the dynamics of the boiler drum. The obtained results represented that the variation of process variables disturb boiler system. So, disturbance rejection with tracking and constraints handing was necessary for stable operation of boiler drum. Among many controller, GPC has been known to show good performance in set point tracking than disturbance. In order to improve disturbance rejection performance measurable disturbance term was Introduced in basic GPC model. The controller which had tracking and disturbance rejection was designed for Improving the stable operation of a boiler system.

  • PDF

Removal of Gaseous Styrene using a Pilot-Scale Rotating Drum Biotrickling Filter (Pilot-scale 회전식 드럼 바이오필터를 이용한 Styrene 제거)

  • Hwang, Jae-Woong;Lim, Ji-Sung;Chang, Seok-Jin;Lee, Eun-Yul;Choi, Cha-Yong;Park, Sung-Hoon
    • KSBB Journal
    • /
    • v.21 no.3
    • /
    • pp.188-193
    • /
    • 2006
  • A new type of biofilter, a rotating drum biotrickling filter(RDBF), was developed and operated for the removal of styrene from industrial waste gas. The porous polyurethane foam sheet was used as a packing materials for the RDBF and a pure culture of Gram-positive bacterium Brevibacillus sp. SP1 was used as an inoculum. The reactor showed a short start-up period of 18 days, during which uniform biofilms were developed on the packing. During a steady operation at an incoming styrene concentration of $200ppm_v$ and a retention time of 0.5 min, a high and stable removal of styrene over 95% was observed. The maximum elimination capacity was estimated to be $125g/m^3{\cdot}hr$. The outstanding performance was attributed to an efficient gas-liquid mass transfer and the appropriate supply of nutrient solution to the biofilm microorganisms on the packing by the rotation of the drum.