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밀링작업에서 가공 안전성을 고려한 가공조건의 결정 (Determination of Cutting Parameters Considering Machining Safety in Milling Operation)

  • 박병태
    • 한국안전학회지
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    • 제21권6호
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    • pp.116-121
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    • 2006
  • 절삭가공에서 가공조건은 가공비용의 감소와 제품 품질의 향상에 영향을 주는 주요 요인 중의 하나이다. 일반적으로 공정설계자는 제품의 목표 품질을 만족하는 범위 내에서 비용을 줄일 수 있는 가공조건을 결정하기 위하여, 가공조건 핸드북 등에서 제공하는 표준 가공조건을 세부 공정별 요구 사항이 만족되도록 경험을 기반으로 수정한 후 작업자의 안전에 문제가 없는 지 검토한다. 본 논문에서는 공정설계자의 경험에 의해 수행되는 일련의 과정을 신경회로망 모델과 규칙에 의해 모델링한 작업설계시스템을 소개한다. 개발된 시스템은 각주형 부품의 밀링 작업에서 (1) 표준 가공조건을 세부 공정별 요구 사항이 만족되도록 신경회로망 모텔에 의해 수정하고, (2) 다음으로 작업자의 안전을 만족하도록 수정된 가공 조건을 필터링하는 모듈로 구성된다. 본 논문에서는 우선 개발된 밀링 작업설계시스템의 전반적인 기능을 간략히 소개한 후, 제안된 방법론에 의한 의사결정 과정을 자세히 기술한다. 마 지막으로 실제 적용 예를 통하여 개발된 시스템의 성능을 예시하도록 한다.

다구찌 방법을 이용한 AISI 4130재료에서 EBW공정의 용접 변수 영향 (Effect of Welding Variables for EBW Process in AISI 4130 by Taguchi Method)

  • 김원훈
    • Journal of Welding and Joining
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    • 제15권6호
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    • pp.66-77
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    • 1997
  • In the present work, Taguchi method for electron beam welding(EBW) process in AISI 4130 steel plate has been adopted for investigating the contribution of effect of welding variables. $A L_8(2^7)$ orthogonal array is adopted to obtain the effect of adjustment parameters. The adjustment parameters consist of accelerating voltage, beam current, travel speed and focus currrent. And the quality features selected for the EBW process are bead width of weldment, reinforcement, penetration depth, undercut and area of weld metal. Variance analysis is performed in order to check the effect of adjustment parameters on EBW. The mechanical properties of electron beam welded joints for each heat treatment conditions are investigated in comparison with those of base metal, especially from the view point of tensile and impact properties.

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순환주기나 빈번한 작은 이동이 발생하는 공정관리틀 위한 Z-CUSUM 관리도 (The Z-CUSUM Control Chart for the Process with Recurring Cycles or Frequent Small Shifts)

  • 강해운;강창욱;백재원
    • 품질경영학회지
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    • 제32권2호
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    • pp.132-153
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    • 2004
  • CUSUM control charts are widely used to monitor processes with small shifts. CUSUM control charts are, however, less effective in detecting for recurring cycles or frequent small shifts in the processes. With Shewhart control charts, we have applied the variety of run rules to check the stability of process in addition to the situations that some points fall outside the control limits. In this paper, we propose the Z -CUSUM control chart for monitoring the process with recurring cycles or frequent small shifts by use of the zone concept as like the Shewhart control charts.

Development of Review Processes and Tools for Liquidated Damages for EPC/Turnkey Project: Contractor's Perspective

  • Hahn, Ki Jeong;Lee, Eul-Bum;Kim, Young Ho
    • 국제학술발표논문집
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    • The 6th International Conference on Construction Engineering and Project Management
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    • pp.718-719
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    • 2015
  • As a recent global trend, the majority of plant projects are delivered through EPC or EPC-turnkey contracts, where a contractor's liability is more complicated because of the mega size scale and financing method. Previous researches have been lacking a practical usability for project members for liabilities of contracts. Those were focused on solving the claims or schedule calculation issues only. The objective of the present study was to develop a validation process for LDs (liquidated damages) in contractor's liabilities with various case studies and expert judgments. As summarized in this paper, the processes and tools were developed with project life cycle process. The project preparation phase includes 3 step check lists to determine the Go or No-go for projects. In progress phase, contractors should focus on the response strategies for claims with liabilities. The study concludes that those developed processes and tools will help to manage risk of LDs for the contractors in the overseas projects.

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변속기용 허브 부품 제조를 위한 열간 및 냉간 복합단조 공정 개발 (Development of Hot and Cold Forging Process for Manufacturing a Hub of Dual Clutch Transmission)

  • 조아라;정명식;이상곤;조용재;황선광
    • 소성∙가공
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    • 제28권6호
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    • pp.321-327
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    • 2019
  • In this study, a hot and cold forging process was investigated to produce a complex-shaped hub of dual clutch transmission with low material loss and high productivity. The process was designed by the commercial finite element (FE) analysis program, DEFORM-2D (hot forging) and 3D (cold forging). And, the material flow and ductile fracture characteristics were studied to check the surface crack initiation of the specimen. The simulation results indicated that the proposed process could manufacture the complex-shaped hub with no surface crack and high-efficiency compared to the conventional machining process. For verification the numerical results, the hub of the SCM440 was fabricated by the proposed process and the mechanical properties and microstructure evolution were studied. It was demonstrated that the suggested hot and cold forging process might be useful in producing the key components of the automobile industry as a high-efficiency and environmentally friendly process.

능동형 규칙 기반 유비쿼터스 프로세스 설계의 워크플로우 패턴 분석 (Pattern-based Analysis of Ubiquitous Process Design Based on Active Rules)

  • 정재윤;박종헌
    • 한국전자거래학회지
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    • 제14권1호
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    • pp.35-56
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    • 2009
  • 프로세스 설계에는 Petri-net, EPC, UML Activity Diagram 등 다양한 모델 기법이 사용되고 있다. 업무 프로세스 내에 복잡한 업무 규칙이 다수 결합되어 있거나, 유비쿼터스 컴퓨팅과 같이 분산 환경에서 복합한 상호운용 규칙이 산재되어 있는 경우에는 정형적인 프로세스 모델링 기법이 비효율적이므로 규칙 기반의 분산 프로세스 설계를 사용할 수 있다. 본 연구는 유비쿼터스 환경에서의 규칙 기반 프로세스 설계 방법을 분석한다. 특히, 이벤트-조건-액션(ECA) 형태의 능동형 규칙을 이용한 프로세스 설계를 대상으로 분석하며, ECA 스키마는 웹 서비스 기술을 위해 개발된 WS-ECA 언어를 사용한다. ECA 규칙을 이용한 여러가지 프로세스 통제 흐름 표현 방법을 분석하기 위하여 워크플로우 패턴을 활용하였다. 워크플로우 패턴에 따라 ECA 규칙 기반 프로세스 표현법을 제공함으로써 규칙 기반 프로세스를 설계하기 위한 가이드라인을 제시하였다는 데 연구의 의의가 있다.

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워크플로우 프로세스 정의 교환을 위한 XPDL 메타모델의 모델링 (Modeling of XPDL Meta-Model for Workflow Process Definition Interchange)

  • 김진성;유춘식;김용성
    • 한국정보과학회논문지:소프트웨어및응용
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    • 제32권6호
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    • pp.486-501
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    • 2005
  • XPDL(XML Process Definition Language)은 프로세스 정의 교환을 위하여 WfMC에서 제안한 XML 기반 언어이다. 본 논문에서는 워크플로우 프로세스의 정의와 교환을 위하여 XPDL 문서의 구조(Schema)를 UML 다이어그램으로 모델링하여 기업들 간의 상호연동과 협업을 위한 업무흐름 파악을 용이하게 하는 모델을 제안한다. 이를 위해 XPDL 문서를 UML의 클래스 다이어그램과 액티비티 다이어그램으로 변환하는 사상 규칙을 정의하여, XPDL 프로세스 메타모델(Meta-Model)를 구성하는 각 엘리먼트는 클래스 다이어그램으로 모델링하고, 프로세스 액티비티(Process Activity)는 액티비티 다이어그램으로 모델링하는 기법을 제안한다. 또한 제안된 기법을 "신용 카드 상태 체크 시스템"의 워크플로우에 대한 XPDL 문서을 적용하여 제안된 기법의 유효성을 검증한다.

평야부 관개시스템 수리해석모형 AIRISS 개발 (Development of a Numerical Model AIRISS for Simulation of the Agriculture Irrigation Process)

  • 조경일;이승준;안현욱
    • 한국농공학회논문집
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    • 제65권5호
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    • pp.81-91
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    • 2023
  • As abnormal weather conditions escalate, water disasters such as droughts and floods occur more frequently. These natural disasters are fatal to agricultural reservoirs, where the operation techniques vary greatly depending on the season and weather conditions, and response through intake works is limited. In response, governments like the Korea Rural Community Corporation have researched efficient water supply methods through irrigation channels. Therefore, previous studies analyzed the irrigation process using numerical models to determine an efficient irrigation system. However, SWMM and EPANET used in previous studies are limited in quantitative agricultural irrigation process analysis. Therefore, this study developed AIRISS to simulate and analyze agricultural irrigation. Specifically, we simulated the irrigation process in the Ssangbong area of South Korea and simulated the irrigation process to verify the performance of the numerical model. AIRISS, developed in this study, is specialized in simulating the agricultural irrigation process. It can check the supply to each paddy and the condition of each paddy.

FMS 구축을 위한 제어 module 개발 (Development of control module for FMS construction)

  • 최홍태;배용환;박재홍;이석희
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1992년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 19-21 Oct. 1992
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    • pp.1090-1095
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    • 1992
  • This paper describes the systematic control method of process information transfer and machine cell control in FMS implementation. We have constructed an experimental FMS computer network and control system. The system hardware consists of host computer to manage process data and information transfer of machine cells, cell control computers to control machine cells(NC lathe, machining center). On the other hand, software is made up of oredr management module, NC program searching and generation module, NC part program error check module and cell control module. In this study, we could arrive at conclusion as following : The first, each task could be accomplihed by the efficient information transfer in hierachical computer network. The second, data base system of part programs and process control data is needed for the efficint information transfer and production management. Lastly, expansion of FMS control system could be achieved by the hierachical and decentralized computer control system.

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컨테이너 터미널의 자원관리를 위한 정보시스템의 분석 및 설계에 관한 연구 (A Study on Analysis and Design Method for Resource Management Information System in Container Terminal)

  • 김헌종;송재성;서만승
    • 한국정보시스템학회:학술대회논문집
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    • 한국정보시스템학회 2000년도 추계학술대회
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    • pp.12-15
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    • 2000
  • An SADT-based methodology is presented for systematically analyzing the container working process in container terminal, as well as an object-oriented design method for an integrated information system for container terminal resource planning and management. Our design architecture is composed of four levels, activity interface, activity PDCA control, human resource management, and facility resource management. Especially, the consideration of the human resource management level makes it possible to support cooperative tasks, to make the authority and responsibility on a task clear, and to extremely promote the balance between human and facility resources. Finally, The system architecture is suggested for Virtual Container Terminal, in which a planned container working process is simulated for previous feasibility check, work orders are transferred to control real devices, and to manage the entire process and related data.

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