• Title/Summary/Keyword: Ceramic-ceramic

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Microstructure control and change in thermal conductivity of 8YSZ/SiO2 multi-compositional coating by suspension plasma spraying

  • Jeon, Hak-Beom;Lee, In-Hwan;An, Gye Seok;Oh, Yoon-Suk
    • Journal of Ceramic Processing Research
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    • v.19 no.6
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    • pp.450-454
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    • 2018
  • In recent years, thermal insulation coating technology for automotive engine parts has received significant attention as a means of improving the thermal efficiency of automotive engines. One of the characteristics of thermal insulation coatings is their low thermal conductivity, and, materials such as YSZ (Yttria-stabilized zirconia), which have low thermal conductivity, are used for this purpose. This research presents a study of the changes in the microstructure and thermal conductivity of $8YSZ/SiO_2$ multi compositional thermal insulation coating for different compositions, and particle size distributions of suspension, when it is subjected to suspension plasma spraying. To obtain a porous coating structure, the mixing ratio of 8YSZ and $SiO_2$ particles and the particle sizes of the $SiO_2$ were changed. The microstructure, phase formation behavior, porosity and thermal conductivity of the coatings were analyzed. The porosities were found to be 1.2-32.1%, and the thermal conductivities of the coatings were 0.797-0.369 W/mK. The results of the study showed that the microstructures of the coatings were strongly influenced by the particle size distributions, and that the thermal conductivities of the coatings were greatly impacted by the microstructures of the coatings.

Real-time Collection and Correlation of Viscosity and Acoustic Data During Ball Milling Process (볼밀 공정 중 점도와 음향 데이터의 실시간 수집 및 상관관계 분석)

  • Jeong, Hyeondeok;Kim, Young-Beom;Ryu, Sung-Soo;Kim, Seiki
    • Journal of Powder Materials
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    • v.27 no.6
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    • pp.484-489
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    • 2020
  • In this study, acoustic and viscosity data are collected in real time during the ball milling process and analyzed for correlation. After fast Fourier transformation (FFT) of the acoustic data, changes in the signals are observed as a function of the milling time. To analyze this quantitatively, the frequency band is divided into 1 kHz ranges to obtain an integral value. The integrated values in the 2-3 kHz range of the frequency band decrease linearly, confirming that they have a high correlation with changes in viscosity. The experiment is repeated four times to ensure the reproducibility of the data. The results of this study show that it is possible to estimate changes in slurry properties, such as viscosity and particle size, during the ball milling process using an acoustic signal.

Improving Logistics Services of LSP to Minimize Logistics Outsourcing Risks in the Ceramic Industry

  • SUMANTRI, Yeni;GAPSARI, Femiana;HADIKO, Gunawan;PRAMUDITHA, Vania Putri
    • Journal of Distribution Science
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    • v.20 no.6
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    • pp.87-97
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    • 2022
  • Purpose: In the last few decades, the ceramic industry has become an important industry for Indonesia. The resulting product must be handled properly, because if material & product handling is not carried out properly it will impact on the quality of product. Based on the logistics outsourcing research gaps in the ceramics industry to logistics service provider (LSP), this study aims to analyze the logistics service improvement of LSP in accordance with the needs of the ceramic industry to minimize logistics outsourcing risks. Research design, data and methodology: In the field study, observations, interviews and surveys related to production and logistics activities in the ceramic industry & LSP were carried out. The next step is to analyze logistics service of LSP needed by the ceramic industry. Results: The final findings obtained from this research are the LSP need to improve 1) knowledge; 2) technology capability; 3) relationships; 4) service quality; 5) innovation; 6) commitment in services. Conclusion: In order to reduce logistics outsourcing risks in the ceramic industry, LSP in Indonesia need to improve the logistics services required by the ceramic industry with a focus on six areas of improvement.

Fabrication and photocatalytic properties of ceramic ZnS nanocomposites

  • Soon-Do Yoon;Jeong Woo Yun;Yeon-Hum Yun
    • Journal of Ceramic Processing Research
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    • v.21 no.4
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    • pp.479-487
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    • 2020
  • Ceramic ZnS nanocomposites were prepared by mechanical processing and one-step heat sintering with powder mixtures of fly ash, waste glass, and ZnS (template-free hydrothermal method manufacturing). Chemical durability and morphological characteristics of heat-treated samples at 800 ℃ with/without acid treatment were evaluated. The photocatalytic activities were estimated with methyl orange (MO), methylene blue (MB), acetaldehyde (ATA), and 2,4-dichlorophenoxyacetic acid (2,4-D) as photodegradation targets. Crystallization behaviors of the prepared ceramic ZnS nanocomposites were investigated using X-ray diffraction (XRD), field emission-scanning electron microscopy (FE-SEM), and energy dispersive X-ray spectrometry (EDS). In addition, compressive and bending strength as mechanical properties were evaluated. Ceramic ZnS nanocomposites were found to showed improvement in optimal photocatalytic reaction and physical properties regardless of acid treatment when the amount of ZnS nanoparticles was increased from 7.0 to 25.0 wt%. Degrees of photocatalytic decomposition of MO, ATA, 2,4-D, and MB by acid treated ceramic ZnS nanocomposites containing 25 wt% ZnS were about 0.185, 0.121, 0.216, 0.236, respectively, after UV irradiation for 180 min.

Fabrication of 3D Aligned h-BN based Polymer Composites with Enhanced Mechanical Properties for Battery Housing (3차원으로 정렬된 h-BN을 이용한 향상된 기계적 특성을 가지는 배터리 하우징용 고분자 복합소재 제작)

  • Kiho Song;Hyunseung Song;Sang In Lee;Changui Ahn
    • Journal of Powder Materials
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    • v.31 no.4
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    • pp.329-335
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    • 2024
  • As the demand for electric vehicles increases, the stability of batteries has become one of the most significant issues. The battery housing, which protects the battery from external stimuli such as vibration, shock, and heat, is the crucial element in resolving safety problems. Conventional metal battery housings are being converted into polymer composites due to their lightweight and improved corrosion resistance to moisture. The transition to polymer composites requires high mechanical strength, electrical insulation, and thermal stability. In this paper, we proposes a high-strength nanocomposite made by infiltrating epoxy into a 3D aligned h-BN structure. The developed 3D aligned h-BN/epoxy composite not only exhibits a high compressive strength (108 MPa) but also demonstrates excellent electrical insulation and thermal stability, with a stable electrical resistivity at 200 ℃ and a low thermal expansion coefficient (11.46×ppm/℃), respectively.

Mechanical properties and electrical resistivity of SiC-TiC composites with nitrate sintering additives

  • Sung Min So;Hee Woong Hwang;Sam Heang Yi;Joo Seok Park;Kyoung Hun Kim;Kwang Ho Lee;Jongee Park;Sung Gap Lee
    • Journal of Ceramic Processing Research
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    • v.21
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    • pp.16-22
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    • 2020
  • We fabricated SiC-TiC composites by hot-press sintering with aluminum and yttrium nitrate additive and evaluated crystal phase, relative density, microstructure, electrical resistivity and mechanical properties of the sintered body. And the effect of nitrate additive on the densification of SiC-TiC composites was compared with that of Al2O3 and Y2O3 additives. Because nitrate additives were uniformly dispersed in SiC and TiC mixture, it inhibited the growth of crystal grain between each other and formed fine and uniform microstructure, thereby improving mechanical properties and electrical resistivity. The electrical resistivity and flexural strength of the SiC-TiC composite with aluminum and yttrium nitrate additive were 2.3 Ω·cm and 652.3 MPa respectively.

Effects of Doping Elements and the Amounts of Oxygen/Nitrogen Contents in Final Nitrides on the Characteristics of Red Pigment of Tantalum Nitrides (Ta3N5) (적색 안료인 탄탈륨 질화물(Ta3N5)의 특성에 도핑 물질 및 최종질화물의 산소/질소 함량이 미치는 영향)

  • Park, Eun-Young;Pee, Jae-Hwan;Kim, Yoo-Jin;Cho, Woo-Seok;Kim, Kyeong-Ja
    • Journal of Powder Materials
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    • v.16 no.6
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    • pp.396-402
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    • 2009
  • Tantalum nitrides ($Ta_3N_5$) have been developed to substitute the Cd based pigments for non-toxic red pigment. Various doping elements were doped to reduce the amount of high price Tantalum element used and preserve the red color tonality. Doping elements were added in the synthesizing process of precursor of amorphous tantalum oxides and then Tantalum nitrides doped with various elements were obtained by ammonolysis process. The average particle size of final nitrides with secondary phases was larger than the nitride without the secondary phases. Also secondary phases reduced the red color tonality of final products. On the other hand, final nitrides without secondary phase had orthorhombic crystal system and presented good red color. In other words, in the case of nitrides without secondary phases, doping elements made a solid solution of tantalum nitride. In this context, doping process controlled the ionic state of nitrides and the amount of oxygen/nitrogen in final nitrides affected the color tonality.

Effects of Chemical Composition and Particle Size of Starting Aluminum Source on the Spheroidization in the Flame Fusion Process (화염용융법에 의한 구상 알루미나 제조에 미치는 초기 알루미나 원료의 화학조성과 입도의 영향)

  • Eom, Sun-Hui;Pee, Jae-Hwan;Lee, Jong-Keun;Hwang, Kwang-Taek;Cho, Woo-Seok;Kim, Kyeong-Ja
    • Journal of Powder Materials
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    • v.16 no.6
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    • pp.431-437
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    • 2009
  • Various inorganic fillers improve the thermal conductivity and physical properties of organic products. Alumina has been used a representative filler in the heat radiation sheet for the heat radiation of electric device. The high filling rate of alumina increases the thermal conductivity and properties of products. We successfully developed the spherical alumina by flame fusion process using the oxygen burner with LPG fuel. In the high temperature flame (2500$\sim$3000$^{\circ}C$) of oxygen burner, sprayed powders were melting and then rotated by carrier gas. This surface melting and rotation process made spherical alumina. Especially effects of chemical composition and particle size of stating materials on the melting behavior of starting materials in the flame and spheroidization ratio were investigated. As a result, spheroidization ratio of boehmite and aluminum hydroxide with endothermic reaction of dehydration process was lower than that of the sintered alumina without dehydration reaction.

Preparation of Al2O3 Platelet/PMMA Composite and Its Mechanical/Therml Characterization (판상 Al2O3/PMMA 복합체 제조 및 기계적/열적 특성분석)

  • Nam, Kyung Mok;Lee, Yoon Joo;Kwon, Woo Teck;Kim, Soo Ryong;Lim, Hyung Mi;Kim, Hyungsun;Kim, Younghee
    • Journal of the Korean Ceramic Society
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    • v.49 no.5
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    • pp.438-441
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    • 2012
  • Abalone shell is a high strength and light weighted ceramic composite material, which is composed of $CaCO_3$ platelet and protein. Microstructure of abalone shell has a matrix structure that is similar to the bricks and mortar. The technology inspired from nature which consumes low energy at low temperature is called bioinspired technology. In this study, to make high strength and light weighted ceramic composite materials using bioinspired technology, porous green body was prepared with $Al_2O_3$ platelet. PMMA was infiltrated into the porous green body, then warm pressed to eliminate pores present in the composite. The microstructure of the composite was observed with FESEM, and the mechanical/thermal properties were measured.

Sintering and Electrical Properties of Y-doped ZnO-CaO Ceramics (Y 첨가에 따른 ZnO-CaO 세라믹스의 소결 및 전기적 특성)

  • Lee, Jae-Ho;Hong, Youn-Woo;Shin, Hyo-Soon;Yeo, Dong-Hun;Moon, Joo-Ho;Kim, Jong-Hee
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.11a
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    • pp.100-100
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    • 2009
  • ZnO 바리스터는 정전기 및 순간적인 surge로부터 전자기기 및 전자회로 등을 보호하기 위해 개발된 전자 세라믹스 소재이다. 최근 전자기기 등의 고속통신 추세에 따라 ZnO 바리스터는 높은 비선형 특성과 함께 보다 낮은 유전율 및 유전손실 특성이 특별히 요구되고 있다. 따라서 본 연구에서는 현재 양산되고 있는 Bi-계와 Pr-계 ZnO 바리스터가 아닌 새로운 조성계를 이용하여 Y 첨가량(0.1~3.0 at%)에 따른 ZnO 바리스터의 전기적 특성과 유전 특성을 살펴보았다. 시편은 일반적인 세라믹 공정에 따라 제조하여 $1200^{\circ}C$에서 3 시간 공기 중에서 소결하였으며, 소결 및 전기적 특성과 유전 특성(밀도, 미세구조, I-V 특성, 유전율, 유전손실, ZnO grain 비저항)은 FE-SEM, Keithley237, Agilent 4294a 및 Agilent 4991a 장비를 사용하여 Y 함량에 따른 ZnO 바리스터의 특성 변화를 고찰하였다. 그 결과, Y이 2.0 at% 첨가한 계의 바리스터 특성이 가장 우수하였다. 보다 구체적으로 살펴보면 다음과 같다. Y 함량이 증가함에 따라 상대밀도는 94~96%로 증가하였으며, 평균입경은 증가하였다. 또한 유전율은 580~215 (at 1 MHz)로 Y 함량이 증가할수록 낮아졌다. 이를 통하여 새로운 바리스터 조성계에서 Y의 첨가 효과에 대하여 논하였다.

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