• Title/Summary/Keyword: Ceramic-ceramic

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EFFECT OF DEGASSING CONDITION ON CERAMIC BOND STRENGTH OF Ni-Cr ALLOYS (Degassing 조건이 Ni-Cr 합금의 도재결합력에 미치는 영향)

  • Lee, Eun-Hwa;Jeon, Young-Chan;Jeong, Chang-Mo;Lim, Jang-Seop
    • The Journal of Korean Academy of Prosthodontics
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    • v.38 no.4
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    • pp.461-471
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    • 2000
  • This study evaluated the effect of degassing on the ceramic bond strength of two Ni-Cr alloys under varying holding time at the upper limit temperature and atmospheric conditions. Metal specimens were divided into 5 groups for each alloy according to degassing conditions prior to porcelain application no degassing, degassing under vacuum without hold, degassing under vacuum with hold for 5 min. and 10 min. respectively at the upper limit temperature and degassing in air. Total number of metal ceramic specimens was eighty and each group had eight specimens. The ceramic bond strength was measured by four-point flexural test using Instron and the fractured surface was examined under SEM. The results obtained were as follows. 1. Degassing in air improved the ceramic bond strength of Ni-Cr alloys. 2. In degassing under vacuum, hold at the upper limit temperature was advantageous to the ceramic bonding of Ni-Cr alloys. 3. After ceramic metal bond test, metal surfaces were partially covered with the thin porcelain layer, and the cohesive failures in porcelain were predominant in groups showing higher ceramic bond strength.

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Stress distribution of near the interface on high temperature fatigue in ceramic/metal bonded joints (세라믹/금속접합재의 고온피로에 따른 접합계면의 응력분포)

  • 박영철;허선철;윤두표;김광영
    • Journal of Ocean Engineering and Technology
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    • v.10 no.2
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    • pp.106-119
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    • 1996
  • The ceramic has various high mechanical properties such as heat, abrasion, corrosion resistance and high temperature strength compared with metal. It also has low speciffic weight, low thermal expansibillity, low thermal conductivity. However, it could not be used as structural material since it is brittle and difficult for the machining. Therefore, there have been many researches to attempt to join ceramic with metal which is full of ductillity in order to compensate the weakness of ceramic.The problem is that residual stress develops around the joint area while the ceramic/metal joint material is cooled from high joining temperature to room temperature due to remarkable difference of thermal expansion coefficients between ceramic and metal. Especially, the residual stress at both edges of the specimen reduces the strngth of joint to a large amount by forming a singular stress field. In this study, two dimensional finite element method is attempted for the thermal elastic analysis. The joint residual stress of ceramic/metal developed in the cooling process is investigated and the change of joint residual stress resulted from the repetitive heat cycle is also examined. In addition, it is attempted to clarify the joint stress distribution of the case of tensile load and of the case of superposition of residual stress and actual loading stress.

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Preparation and Characterization of SiC Coated Graphite Foam (SiC가 코팅된 그라파이트 Foam의 제조 및 특성 분석)

  • Kyung, Jae-Jin;Kim, Jung-Ju;Kim, Soo-Ryong;Kwon, Woo-Teck;Cho, Kwang-Youn;Kim, Young-Hee
    • Journal of the Korean Ceramic Society
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    • v.44 no.11
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    • pp.622-626
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    • 2007
  • Graphite is widely used in electronic industry due to its excellent electrical and thermal properties. However, graphite starts to oxidize around $400^{\circ}C$ that seriously degrades its properties. SiC coating can be applied to graphite foam to improve its high temperature oxidation resistance. In this research, SiC coating on graphite foam was made via preceramic polymer using a polyphenylcarbosilane. 20% of polyphenylcarbosilane in hexane solution was coated onto graphite by dip coating method. Thermal oxidation was carried out at $200^{\circ}C$ for crosslink of the preceramic polymer and the sample were pyrolysized at $800^{\circ}C{\sim}1200^{\circ}C$ under nitrogen to convert the preceramic polymer to SiC film. The microstructure of the SiC coating after pyrolysis was investigated using FESEM and oxidation resistance up to $800^{\circ}C$ was evaluated.

Microstructure and Properties of Yttria Film Prepared by Aerosol Deposition (에어로졸 데포지션에 의한 이트리아 필름의 미세구조와 특성)

  • Lee, Byung-Kuk;Park, Dong-Soo;Yoon, Woon-Ha;Ryu, Jung-Ho;Hahn, Byung-Dong;Choi, Jong-Jin
    • Journal of the Korean Ceramic Society
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    • v.46 no.5
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    • pp.441-446
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    • 2009
  • Dense crack-free yttria film with 10 $\mu m$ thickness was prepared on aluminum by aerosol deposition. X-ray diffraction pattern on the film showed that it contained the same crystalline phase as the raw powder. Transmission electron microscopy revealed a nanostructured yttria film with grains smaller than 100 nm. Tensile adhesion strength between the film and aluminum substrate was 57.8 $\pm$ 6.3MPa. According to the etching test with $CF_4-O_2$ plasma, the etching rate of the yttria film was 1/100 that of quartz, 1/10 that of sintered alumina and comparable to that of sintered yttria.

Structural Analysis and Characterization of PZT Fiber Fabricated by Electrospinning (Electrospinning법으로 제조된 PZT 섬유의 구조분석 및 특성평가)

  • Park, Chun Kil;Yun, Ji Sun;Jeong, Young Hun;Nam, Joong-Hee;Cho, Jeong Ho;Paik, Jong-Hoo;Jeong, Dae Young
    • Journal of the Korean Ceramic Society
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    • v.50 no.6
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    • pp.466-469
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    • 2013
  • Currently, piezoelectric ceramics are being applied in various fields, such as ultrasonic sensors, vibration devices, sound filters, and various energy conversion devices. Flexible piezoelectric ceramics are widely studied in an effort to mitigate the disadvantages of their brittle and inductile properties. Structural damage to piezoelectric fibers is much less than that to thin films when piezoelectric fibers are twisted or bent. Therefore, stretchable devices can be fabricated if piezoelectric fibers are obtained using an elongated substrate. In this study, sintering processes of PZT ($Pb(Zr_{0.53}Ti_{0.47})O_3$) fibers prepared by electrospinning were optimized through the TGA and XRD analyses. The crystal structure and microstructure of the piezoelectric fibers were investigated by XRD, FE-SEM and TEM.

Heating Behavior of Silicon Carbide Fiber Mat under Microwave

  • Khishigbayar, Khos-Erdene;Seo, Jung-Min;Cho, Kwang-Youn
    • Journal of the Korean Ceramic Society
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    • v.53 no.6
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    • pp.707-711
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    • 2016
  • A small diameter of SiC fiber mat can produce much higher heat under microwave irradiation than the other types of SiC materials. Fabrication of high strength SiC fiber consists of iodine vapor curing on polycarbosilane precursor and heat treatment process. The curing stage of polycarbosilane fiber was maintained at $150-200^{\circ}C$ in a vacuum condition under the iodine vapor to fabricate a high thermal radiation SiC fiber. The structure and morphology of the fibers were characterized by Fourier transform infrared (FTIR) spectroscopy, thermogravimetric analysis (TG) and scanning electron microscopy (SEM). In this study, the thermal properties of SiC fiber mats under microwave have been analyzed with an IR thermal camera and its image analyzer. The prepared SiC fiber mats radiated high temperature with extremely high heating rate up to $1100^{\circ}C$ in 30 seconds. The fabricated SiC fiber mats were not oxidized after the heat radiation process under the microwave irradiation.

Electrical Behavior of Aluminum Nitride Ceramics Sintered with Yttrium Oxide and Titanium Oxide

  • Lee, Jin-Wook;Lee, Won-Jin;Lee, Sung-Min
    • Journal of the Korean Ceramic Society
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    • v.53 no.6
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    • pp.635-640
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    • 2016
  • Electrical behavior of AlN ceramics sintered with $Y_2O_3$ as a sintering aid has been investigated with respect to additional $TiO_2$ dopant. From the impedance spectroscopy, it was found that the grain and grain boundary conductivities have greatly decreased with addition of $TiO_2$ dopant. The $TiO_2$ dopant also increased the activation energy of the grain conductivity by about 0.37 eV; this increase was attributed to the formation of an associate between Al vacancies and Ti ions at the Al sites. Similarly, the electronic conductivity was reduced by $TiO_2$ addition. However, $TiO_2$ solubility in AlN grains was below the detection limit of typical EDX analysis. Grain boundary was clean, without liquid films, but did show yttrium segregation. The transference number of ions was close to 1, showing that AlN is a predominantly ionic conductor. Based on the observed results, the implications of using AlN applications as insulators have been discussed.

고충전 polymer/ceramic composite에서 유전 특성의 mixing rule

  • Lee, Ji-Ae;Sin, Hyo-Sun;Hong, Yeon-U;Yeo, Dong-Hun;Kim, Jong-Hui;Yun, Ho-Gyu
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.06a
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    • pp.309-309
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    • 2008
  • 전자 산업의 발달로 인해 전자기기에 소형화, 경량화 및 다기능화가 요구되면서 고밀도화, 고집적화가 필요하게 되었다. 이와 같은 부품의 고집적화 기술로 최근 제시되고 있는 방법 중 하나는 ceramic powder로 구성된 유전층에 polymer를 infiltration시키고 cure 과정을 거쳐 소결공정 없이 유전층을 완성하는 것이다. 그리고 이 유전층을 layer 단위로 build up하는 방법을 이용하여 반복적으로 형성하는 기술이 연구되고 있다. 그러나 고충전된 polymer/ceramic composite에서 유전 특성은 기존에 알려진 저충전 구조에서의 mixing 이론을 따를 것인지에 대한 실증적인 연구는 이루어지지 않았다. 본 연구에서는 ceramic powder $Al_2O_3$를 이용하여 polymer의 함량을 최소화하여 paste 를 제조하고, 스크린 프린팅 방법으로 인쇄하여 ceramic layer를 제작하였다. 그리고 이 위에 polymer infiltration 과정을 동하여 고충전 ceramic/polymer composite layer를 제작하였다. 또한, $Al_2O_3$를 filter로 사용한 저충전 polymer/ceramic composite에서의 mixing rule과 비교하여 복합체의 유전 특성을 설명하였다.

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Study on the Growth of Monoclinic VO2 Phase Applicable for Thermochromic Ceramic Tile

  • Jung, DaeYong;Kim, Ungsoo;Cho, Wooseok
    • Journal of the Korean Ceramic Society
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    • v.52 no.5
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    • pp.361-365
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    • 2015
  • Vanadium dioxide ($VO_2$) of monoclinic phase exhibits Metal Insulator Phase Transition (MIPT) phenomenon involving a sharp change in electrical and optical properties at $68^{\circ}C$. Solution-based process is applied to form uniform $VO_2$ coating layer on ceramic tiles. This can selectively block the near-infrared light to possibly reduce the energy loss and prevent dew condensation caused by the temperature difference. Heat treatment conditions including temperature and dwell time were examined to obtain a monoclinic $VO_2$ single phase. Both rutile and monoclinic $VO_2$ phases were observed from in the tiles post-annealed below $700^{\circ}C$. Desired monoclinic $VO_2$ single phase was grown in the tiles heat treated at $750^{\circ}C$. Nano facets of irregular size were observed in the monoclinic $VO_2$ phase involving the phase-transition. Grain growth of monoclinic $VO_2$ phase was observed as a function of dwell time at $750^{\circ}C$.

Application of Ag-Ceramic Composite Electrodes to Piezoelectric Multilayer Ceramic Actuators (적층형 압전 세라믹 액추에이터에 대한 Ag-세라믹 복합소재 전극의 응용)

  • Kim, Sung-Hoon;Lee, Yong-Hui;Cho, Sung-Youl;Choi, Mun-Seok;Lee, Jae-Shin;Kim, Ill-Won;Jeong, Soon-Jong;Song, Jae-Sung
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.06a
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    • pp.331-332
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    • 2006
  • Ag-ceramic composite materials were investigated as internal electrodes for multilayer ceramic actuators (MLCA). Ag-ceramic pastes were prepared by adding PZT-based ceramic powders to a Ag patse in a range of 0 to 50 wt.%. PZT/Ag-PZT multilayered laminates were fabricated by tape casting and fired at low temperatures below $950^{\circ}C$. The addition of ceramic into the Ag electrode resulted in a decrease in the thermal expansion mismatch between the electrode and the ceramic sheet. The maximum strain of PZT/Ag-PZT multilayered actuators were $9{\times}10^{-4}$ under an electric field of 2.5MV/m. In conclusion, Ag-PZT composite materials are efficient for low cost piezoelectric MLCAs.

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