• 제목/요약/키워드: Ceramic-ceramic

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The effect of ceramic thickness and number of firings on the color of a zirconium oxide based all ceramic system fabricated using CAD/CAM technology

  • Bachhav, Vinay Chila;Aras, Meena Ajay
    • The Journal of Advanced Prosthodontics
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    • 제3권2호
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    • pp.57-62
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    • 2011
  • MATERIALS AND METHODS. Ceramics have a long history in fixed prosthodontics for achieving optimal esthetics and various materials have been used to improve ceramic core strength. However, there is a lack of information on how color is affected by fabrication procedure. The purpose of this study was to evaluate the effects of various dentin ceramic thicknesses and repeated firings on the color of zirconium oxide all-ceramic system (LavaTM) fabricated using CAD/CAM technology. MATERIALS AND METHODS. Thirty disc-shaped cores, 12 mm in diameter with a 1 mm thickness were fabricated from zirconium oxide based all ceramic systems ($Lava^{TM}$, 3M ESPE, St Paul, MN, USA) and divided into three groups (n = 10) according to veneering with dentin ceramic thicknesses: as 0.5, 1, or 1.5 mm. Repeated firings (3, 5, 7, or 9) were performed, and the color of the specimens was compared with the color after the initial firing. Color differences among ceramic specimens were measured using a spectrophotometer (VITA Easyshade, VITA Zahnfabrik, Bad $S{\ddot{a}}ckingen$, Germany) and data were expressed in CIELAB system coordinates. A repeated measures ANOVA and Bonferroni post hoc test were used to analyze the data (n = 10, ${\alpha}=.05$). RESULTS. $L^{\ast}a^{\ast}b^{\ast}$ values of the ceramic systems were affected by the number of firings (3, 5, 7, or 9 firings) (P<.001) and ceramic thickness (0.5, 1, or 1.5 mm) (P<.001). Significant interactions were present in $L^{\ast}a^{\ast}b^{\ast}$ values between the number of firings and ceramic thickness (P<.001). An increase in number of firings resulted in significant increase in $L^{\ast}$ values for both 0.5 mm and 1.5 mm thicknesses (P<.01, P=.013); however it decreased for 1 mm thickness (P<.01). The $a^{\ast}$ values increased for 1 mm and 1.5 mm thicknesses (P<.01), while it decreased for 0.5 mm specimens. The $b^{\ast}$ values increased significantly for all thicknesses (P<.01, P=.022). As the dentin ceramic thickness increased, significant reductions in $L^{\ast}$ values (P<.01) were recorded. There were significant increases in both $a^{\ast}$ and $b^{\ast}$ values (P<.01) as the dentin ceramic thickness increased. CONCLUSION. The number of firings and dentin ceramic thickness have a definite effect on the final color of all ceramic system tested. The mean ${\Delta}E$ value increased as the dentin ceramic thicknesses increased for zirconium-oxide based all ceramic specimens tested. However, the mean ${\Delta}E$ values were less than 3.7${\Delta}E$ units which is rated as a match in the oral environment.

세라믹-실리콘 복합막의 기체투과 특성 (Gas Permeation Properties of the Ceramics-Silicone Composite Membranes)

  • 황승노;양재건;정일현
    • 공업화학
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    • 제8권3호
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    • pp.374-381
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    • 1997
  • 유리를 원료로 주형법에 의해 세라믹막을 제조하고, sodiumate, $S_3$-Al, $S_3$등의 실리콘 화합물을 침적시켜 세라믹-실리콘 복합막을 제조하여 이에 따른 기체 투과특성에 대해 연구하였다. 제조된 세라믹막과 세라믹-sodiumate 복합막은 다공성 구조임을 알수 있었고, 세라믹-$S_3$-Al과 세라믹-$S_3$ 복합막은 실리콘 화합물의 공극도입에 의한 치밀한 공극구조가 확인되었다. 세라믹막과 세라믹-sodiumate막의 경우 온도가 증가함에 따라 투과속도가 감소하고 압력에 따라 선형적으로 투과속도가 증가하였으며, 세라믹-$S_3$-Al과 세라믹-$S_3$ 복합막은 온도가 증가함에 따라 투과속도가 증가하는 경향을 보였으며, 상대적으로 투과속도에 미치는 압력의 영향이 적었다. 투과속도는 세라믹막이 가장 빠르게 나타났고, 세라믹-sodiumate, 세라믹-$S_3$-Al, 세라믹-$S_3$ 복합막 순서였으며, 선택도는 이와 반대 경향을 보였다. 또한 침적을 통한 투과속도를 구하여 실제 복합막의 투과속도와 비교한 결과, $S_3$가 가장 큰 영향이 있음을 확인하였다. 투과 메카니즘의 변화에서 세라믹막과 세라믹-sodiumate 복합막은 온도에 따라 투과기체의 투과도가 감소하는 Knudsen영역의 투과특성을 보였으나, 세라믹닉-$S_3$-Al과 세라믹-$S_3$ 복합막은 이와 반대로 온도에 따라 투과도가 증가하는 activated 확산 메카니즘을 따르는 특성을 보였다.

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전자빔 증착 열차폐 코팅용 란타늄-가돌리늄 지르코네이트(La2O3-Gd2O3-ZrO2계) 세라믹 잉곳의 제조공정에 따른 열충격 저항성 (Thermal Shock Resistance According to the Manufacturing Process of Lanthanum Gadolinium Zirconate Ceramic Igot for Thermal Barrier Coating by Electron Beam in the La2O3-Gd2O3-ZrO2 System)

  • 최선아;채정민;김성원;이성민;한윤수;김형태;장병국;오윤석
    • 한국표면공학회지
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    • 제50권6호
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    • pp.465-472
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    • 2017
  • The ingot fabrication conditions related with the thermal shock bearing phase and microstructure have investigated for the rare earth zirconate ceramic material, lanthanum gadolinium zirconate, as a thermal barrier coating using electron beam evaporation method. The thermal shock resistance of the prepared ingot was evaluated by high energy electron beam irradiation. The rare earth zirconate ceramic powder was prepared by controlling the raw material powder composition of $La_2O_3$, $Gd_2O_3$ and $ZrO_2$ so as to have a composition of $(La_{0.3}Gd_{0.7})_2Zr_2O_7$ which was selected from the former study. Ingot samples were prepared under two conditions. The first condition is prepared by sintering the prepared powder mixture to form an ingot. The second condition is prepared by calcining the prepared powder mixture to form a composite phase and then sintering to form an ingot. X-ray diffraction(XRD) and Scanning Electron Microscope(SEM) were used to analyze phase forming behavior and microstructure of ingot samples. Nanoindentation method used to obtain elastic modulus and hardness of each ingot specimen. Also the stress distribution of ingot was simulated by using FEM method assuming the ingot surface was exposed to electron beam. As a results, in the case of an ingot having a network-shaped microstructure in which relatively coarse pores are included, it seems that the thermal shock resistance was higher than in the case of an ingot having a microstructure composed of relatively fine grains only or particles with the similar level size when the high energy electron beam irradiation.

규석 종류에 따른 ALC 물성 연구 (A Study for Physical Properties of ALC using different Quartzite)

  • 추용식;서성관;임두혁;송훈;이종규;이승호
    • 한국건설순환자원학회논문집
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    • 제6권4호
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    • pp.89-94
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    • 2012
  • 본 연구에서는 ALC의 물리적 특성에 영향을 줄 수 있는 다양한 인자 중 규석 종류를 검토하였으며, 이때 회수슬러리를 재활용하였다. 규석은 문경 및 금평 규석을 사용하였으며, 규석 분말 입수분도 실험하였다. 규석의 XRD 분석과 광물상 분석을 통해 문경 규석의 주요 광물은 석영과 운모로, 금평 규석은 석영으로 구성되어 있음을 확인하였다. 더불어 금평 규석에 존재하는 석영의 결정성이 좀 더 양호하다는 것도 알 수 있었다. ALC의 밀도와 기공특성은 규석별 차이가 관찰되지 않았으나, 압축강도 및 A-수는 문경 규석보다 금평 규석 사용시에 양호한 특성을 발현하였다. 이러한 현상은 규석에 존재하는 주요 광물 결정종의 차이, 석영입자 결정성 및 미량성분 함량 차이 등의 영향으로 추정되었다.

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잉크젯 프린팅 공정을 이용한 3D Integration 집적 기술의 무소결 고충진 유전체막 제조 (Inkjet Printing Process to Fabricate Non-sintered Low Loss Density for 3D Integration Technology)

  • Jang, Hun-Woo;Kim, Ji-Hoon;Koo, Eun-Hae;Kim, Hyo-Tae;Yoon, Young-Joon;Hwang, Hae-Jin;Kim, Jong-Hee
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2009년도 하계학술대회 논문집
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    • pp.192-192
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    • 2009
  • We have successfully demonstrated the inkjet printing process to fabricate $Al_2O_3$ thick films without a high temperature sintering process. A single solvent system had a coffee ring pattern after printing of $Al_2O_3$ dot, line and area. In order to fabricate the smooth surface of $Al_2O_3$ thick film, we have introduced a co-solvent system which has nano-sized $Al_2O_3$ powders in the mixture of Ethylene glycol monomethyl ester and Di propylene glycol methyl ether. This co-solvent system approached a uniform and dense deposition of $Al_2O_3$ powders on the substrate. The packing density of inkjet-printed $Al_2O_3$ films is more than 70% which is very high compared to the value obtained from the films synthesized by other conventional methods such as casting processes. The characterization of the inkjet-printed $Al_2O_3$ films has been implemented to investigate its thickness and roughness. Also the dielectric loss of the films has been measured to understand the feasibility of its application to 3D integration package substrate.

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Anorthite계 LTCC소재에서 Glass 입도와 함량 변화에 따른 강도 특성 (The Strength of Material with the Amount and the Particle Size of Glass on Anorthite System for LTCC)

  • 구신일;신효순;여동훈;홍연우;김종희;남산
    • 한국전기전자재료학회논문지
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    • 제23권11호
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    • pp.864-868
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    • 2010
  • Among LTCC material for substrate, the crystallized anorthite system was mainly studied as high strength material. However, specific factors that have affected on strength of material were studied insufficiently on anorthite system. In this study, the composition of anorthite glass was Ca-Al-Si-Zn-O. The changes of phase and microstructure were observed with the amount and the particle size of glass and the sintering temperature. It was studied that the factors affected on the strength of material. Phases of anorthite and $ZnAl_2O_4$ were formed with the increase of sintering temperature. The $Al_2O_3$ phase was increased with $Al_2O_3$ amount, acted as filler, and the strength of material is increased with $Al_2O_3$ phase. But phases of anorthite and $ZnAl_2O_4$ didn't affect on the strength of material. In the case of 60 vol% glass amounts and below $3.2\;{\mu}m$ of glass particle size, the strength of material was decreased. It is thought that the decrease of strength was due to non-homogeneous mixing between glass powder and filler.

고로(高爐)슬래그로 부터 제조(製造)된 용융(溶融)클링커의 광물조성(鑛物組成)과 색도특성(色度特性) (Mineral Composition and Color Properties of Molten Clinker made from Blast Furnace Slag)

  • 추용식;서성관;임두혁;송훈;이종규;이승호
    • 자원리싸이클링
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    • 제20권6호
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    • pp.71-77
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    • 2011
  • 용융클링커 제조용 혼합원료 중의 하나로 고로슬래그를 사용하였다. 고로슬래그를 사용한 혼합원료는 용융클링커 제조를 위해 1620에서 용융하였다. 냉각된 클링커는 XRD 패턴으로 클링커 광물의 생성여부를, 색도분석기로 색도를 분석하였다. 용융클링커는 XRD 분석을 통해 OPC 광물과 동등의 클링커 광물을 포함하고 있다는 것을 확인할 수 있었다. 용융시멘트는 OPC보다 백색도가 높아, 색상이 OPC보다 옅게 관찰되었다. 용융시멘트의 LSF 및 SM이 높아짐에 따라 백색도는 낮아졌다. 또한 슬래그를 용융시켜 제조한 시멘트 클링커는 고로 슬래그시멘트보다 백색도가 높았다.