• Title/Summary/Keyword: Ceramic slurry

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Solubility and Yield Characteristics of KCl in Cement By-Pass Dust (시멘트 바이패스 더스트에 존재하는 염화칼륨의 용해 및 수득 특성)

  • Yun, Youngmin;Jeong, Jaehyun;Chu, Yongsik
    • Resources Recycling
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    • v.25 no.3
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    • pp.43-48
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    • 2016
  • Cement manufacturing plant uses various kinds of industrial/municipal waste. The waste contains considerable amount of potassium, chlorine and small amount of heavy metal. Many researches were performed to fabricate valuable resources from the waste. In this study, various methods, which dissolves and crystallizes potassium/chlorine to extract potassium chloride, were experimented. Especially amount of water, slurry temperature, and stirring time were controlled. Then kind of heavy metal and content of potassium chloride were analyzed. The yield of potassium chloride increased, as the amount of water for slurry increased but it increased slightly, when the water content was over 200%. The yield tended to increase, when the temperature of slurry was over a certain point. The yield did not increase in case of over 10 minutes stirring time. The kind and content of heavy metal in potassium chloride were various according to stirring time. The main heavy metals were Pb, Cu, and $Cr^{6+}$.

Nano-precision Polishing of CVD SiC Using MCF (Magnetic Compound Fluid) Slurry

  • Wu, Yongbo;Wang, Youliang;Fujimoto, Masakazu;Nomura, Mitsuyoshi
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.6
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    • pp.547-554
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    • 2014
  • CVD SiC is a perfect material used for molds/dies in hot press molding of glass lens. In its fabrication process, nano-precision polishing is essential finally. For this purpose, a novel polishing method using MCF (Magnetic Compound Fluid) slurry is proposed. In this method, MCF slurry is supplied into a given gap between the workpiece and a MCF slurry carrier, and constrained within the polishing zone by magnetic forces from permanent magnet. In this paper, after an experimental rig used to actually realize the proposed method has been constructed, the fundamental polishing characteristics of CVD SiC such as the effects of process parameters including MCF slurry composition on work-surface roughness were experimentally investigated. As a result, nano-precision surface finish of CVD SiC was successfully attained with MCF slurry and the optimum process parameters for obtaining the smoothest work-surface were determined.

The Effect of Packing Density on the Warpage Behavior of Ni-Zn-Cu Ferrite Sheets (Ni-Zn-Cu계 페라이트 시트에서 충진 밀도에 따른 시트 휨 현상)

  • Kim, Shi Yeon;Yeo, Dong-Hun;Shin, Hyo-Soon;Song, Woo Chang;Yoon, Ho Gyu
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.28 no.12
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    • pp.781-786
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    • 2015
  • It is necessary for ferrite sheets to be fabricated with high packing density for excellent electrical properties and high strength. In this study, the relationship between the warpage and the packing density of ferrite green sheet, was investigated with amount variation of organic additives. With 0.4 wt% of dispersant, the packing density was about 48% and warpage appeared 0.5~1.3 mm high. With 1.4 wt% of dispersant, the packing density increased up to 57% and warpage appeared 0.8~2.1 mm high. With high packing density, warpage appeared along the edges of specimen, while with low packing density, deformation appeared over whole specimen inhomogeneously. It is thought that inhomogeneous deformation after sintering came from the inhomogeneity in green sheet prepared with badly dispersed slurry. With good homogeneity in green sheet from well-dispersed slurry, isotropic shrinkage is thought to have occurred along the distance from center to edges of specimen during sintering.

Dispersion Behavior of Transparent Dielectric Glass Frits in the Multi-Solvent and Ammonium-Type Dispersant System (다성분 용매와 암모늄계 분산제가 적용된 투명 유전체 프릿트 슬립의 분산거동)

  • Kim, Joo-Won;Chun, Young-Hwan;Hwang, Jong-Hee;Lee, Sang-Jin
    • Journal of the Korean Ceramic Society
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    • v.43 no.10 s.293
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    • pp.635-639
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    • 2006
  • Dispersion behavior of the slurries consisted of Pb or Bi-based glass frits, which are used for the fabrication of green sheet as PDP front panel transparent dielectric, was examined in non-aqueous solvent system. Measurements of sedimentation height and viscosity were conducted to determine proper dispersion condition in the various solvent and dispersant system. Azotropic compound and ethyl acetate were used as the solvent and ammonium-type dispersant was applied to the slurries. All slurries were dispersed well in azotropic solvent system involving 20$\sim$50 vol% ethyl acetate at 2$\sim$3 wt% dispersant content. Especially, dispersion behavior was notably improved in the addition of ethyl acetate in the Bi-based frit slurry.

CMP (Chemical Mechanical Polishing) characteristics of langasite single crystals for SAW filter applications

  • Jang, Min-Chul;An, Jin-Ho;Kim, Jong-Cheol;Auh, Keun-Ho
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.10 no.4
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    • pp.309-317
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    • 2000
  • Langasite is a promising new piezoelectric material for SAW filter application. Little was known until recently about the methods needed to mechanically polish and chemically polish/etch this material. In this experiment, polishing, slurry chemistry and chemical wet etching for langasite is described. Conventional quartz and LN ($LiNbO_3$) polishing methods did not produce satisfactory polished surfaces, and polishing with a colloidal silica slurries has shown to be most effective. The optimum condition was investigated by changing the slurry chemistry. As the planarization effect is very important in SAW filter applications, the examination of the effective particle number effect and the particle size effect was carried out. Z-cut langasite surface which had been polished with the colloidal silica slurries was etched in a variety of etchants. Conventional quartz etchants destroyed the polished surface. Other etchants formed a thin film on the surfaces. In this experiment, the reaction between langasite and a few etching solution was analysed. And an appropriate selective etchant solution for analyzing the defects was synthesized.

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Effect of Particle Size of Ceria Coated Silica and Polishing Pressure on Chemical Mechanical Polishing of Oxide Film

  • Kim, Hwan-Chul;Lim, Hyung-Mi;Kim, Dae-Sung;Lee, Seung-Ho
    • Transactions on Electrical and Electronic Materials
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    • v.7 no.4
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    • pp.167-172
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    • 2006
  • Submicron colloidal silica coated with ceria were prepared by mixing of silica and nano ceria particles and modified by hydrothermal reaction. The polishing efficiency of the ceria coated silica slurry was tested over oxide film on silicon wafer. By changing the polishing pressure in the range of $140{\sim}420g/cm^2$ with the ceria coated silica slurries in $100{\sim}300nm$, rates, WIWNU and friction force were measured. The removal rate was in the order of 200, 100, and 300 nm size silica coated with ceria. It was known that the smaller particle size gives the higher removal rate with higher contact area in Cu slurry. In the case of oxide film, the indentation volume as well as contact area gives effect on the removal rate depending on the size of abrasives. The indentation volume increase with the size of abrasive particles, which results to higher removal rate. The highest removal rate in 200 nm silica core coated with ceria is discussed as proper combination of indentation and contact area effect.

The Effect of Cattle Slurry on N-Dynamics and $NO_3$ Leaching in Pasture Mixtures (목초 생산성과 액상분뇨 시용이 토양의 질소동태와 $NO_3$ 용탈에 미치는 영향)

  • 류종원
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.17 no.1
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    • pp.43-50
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    • 1997
  • The aim of the study is to describe the fate and transformation of nitrogen in grassland ecosystems. Field experiments were conducted using sandyloam soil under variabling conditions: Zen, fertilization, reduced slurry application(l20kg N $ha^{-1}\;yr^{-1}$), usual sluny application (240 kg N $ha^{-1}\;yr^{-1}$).Soil water samples were gathered with 120cm ceramic cups with initial pressure of 0.5 bar. Samples were collected twice a month and analysed for NO, colormetrically. Percolation was calculated as the difference between precipitation and potential evapotranspiration, and leaching as the product of percolation and nitrate content of the water h m the ceramic cups. The N$H_4$-N content in soil had no significant effect on slurry application, but high slurry application on grassland resulted in high N$O_3$-N content in soil. The NO, concentration in soil water was remarkably variable during the year. The average N$O_3$, concentration during experiment became the lowest(8.5 mg/e ) without slurry application and highest with 240kOa cattle sluny(25.3 mg4 ). For each of the three different amounts of cattle sluny applied (0, 120, and 240kOa), the amount of N$O_3$-N leached per year were 12, 23 and 29kg/ha respectively. On grassland under the climatic conditions of Allgau showed enormous nitrate leaching, which has a p a t potential of polluting the ground water. The high pool of mineral N in the soil are the source for N$O_3$ leaching. The leaching of N$O_3$ cannot be avoided completely, but minimized by optimizing N fertilization rate.

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A Foamed Body through the Complexation with the Sepiolite and Expanded Pearlite (해포석과 팽창진주암의 복합화에 의한 발포체 제조)

  • Lee, Chul-Tae;Jang, Moonho;Park, Tae-Moon
    • Applied Chemistry for Engineering
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    • v.23 no.1
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    • pp.77-85
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    • 2012
  • Production process of the flexible ceramic foamed body through the complexation with the fiberous sepiolite and expanded pearlite was researched. The processing of fibrillation of the inorganic mineral fiber sepiolite is the most important whole processing for manufacturing of the ceramic foamed body consisting of the expanded perlite and sepiolite. The fibrous sepiolite and expanded pearlite are blended and becomes the slurry phase. And this slurry phase is converted to a massive foamed body through the low temperature heat treatment process less than $300^{\circ}C$. The heat-treatment process of the slurry phase composite has to be designed to include the evaporation step of the moisture remaining among the slurry composition, foaming step by the decomposition of the foaming agent, and resolution removal step of the organic material which was added in the composite remained after the foaming step. The heat treatment process should be considered as significant factors in design of total process. As to the condition of heat treatment process and foaming agent, there was the a correlation. An organic type foaming agent like DSS (dioctyl sodium sulfosuccinte) was effective in foaming of the slurry compound consisting of the expanded perlite and sepiolite fiber.

Fabrication of porous clay ceramics using sufactant (계면활성제를 이용한 점토질 다공체 세라믹스 제조에 관한 연구)

  • 김윤주;배옥진
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.12 no.1
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    • pp.56-61
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    • 2002
  • Porous clay ceramics was fabricated using the surfactant as a foaming agent in the secondary-clay produced at Young-Am area in Chun-Nam province. The concentration of surfactant in ceramic slurry was the key factor controlling the pore characteristics and physical properties of the porous ceramics. The more increase of the surfactant concentration increase the more foaming ability and the stability of foamed layer were improved, but the foaming ability was limited within 6.0 wt% of surfactant because the initial viscosity of the slurry increased with increasing the amounts of surfactant. The formed specimen were sintered at both $1150^{\circ}C$ and $1200^{\circ}C$, the porous ceramics showed 0.9 of specific gravity, 50% of water absorption, 45% of apparent porosity, 14% of shrinkage and 70 kg/$\textrm{cm}^2$ of compressive strength.