• Title/Summary/Keyword: Ceramic powder

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Thermomechanical Properties of $\beta$-Sialon Synthesized from Kaolin (카올린으로부터 합성한 $\beta$-Sialon의 열적.기계적 성질)

  • Lee, Hong-Lim;Lim, Hun-Jin;Kim, Shin;Lee, Hyung-Bock
    • Journal of the Korean Ceramic Society
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    • v.24 no.4
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    • pp.349-356
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    • 1987
  • ${\beta}$-Sialon powder was synthesized by the simultaneous reduction and nitridation of Hadong kaolin at 1350$^{\circ}C$ in N2-H2 atmosphere, using graphite as a reducing agent. The synthesized ${\beta}$-Sialon powder was pressurelessly sintered over 1450-1850$^{\circ}C$ in nitrogen atmosphere. The average particle size of ${\beta}$-Sialon powder was about 4.5$\mu\textrm{m}$. The relative density, M.O.R., fracture toughness and micro-hardness of ${\beta}$-Sialon ceramics sintered at 1800$^{\circ}C$ for 1 hour were 92%, 36 kpsi, 2.8MN/㎥/2 and 13.3 GN/㎡, respectively. The critical temperature difference (ΔT) in water quench thermal shock behavior showed about 375$^{\circ}C$ for the synthesized ${\beta}$-Sialon ceramics.

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Fabrication and microstructural development of BSCCO-2223 by modified two powder process (변형된 two powder 제조 공정법에 의한 BSCCO 2223 제조 및 미세구조발달)

  • Ko, Jae-Woong;Yoo, Jai-Moo;Park, Myoung-Je;Park, Sung-Chang;Kim, Hai-Doo;Chung, Hyung-Sik
    • 한국초전도학회:학술대회논문집
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    • v.9
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    • pp.397-400
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    • 1999
  • We have fabricated BSCCO 2223 by modified two powder process and investigated 2223 phase formation and grain growth. Phase evolution and reactivity of 2223 were remarkably sensitive to size of 2212 grains and liquid phase. Larger size of 2212 phase increased liquid formation temperature. The Avrami relation was well suited for describing the kinetics of grain growth in BSCCO 2223.

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Measurement of High Temperature Dielectric Property at Microwave Frequency Using Cavity Perturbation Method (Cavity Perturbation Method를 이용한 마이크로파 주파수대의 고온 유전특성 측정 연구)

  • Kim, Dong-Eun;Jung, Jin-Ho;Lee, Sung-Min;Kim, Hyung-Tae
    • Journal of Powder Materials
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    • v.13 no.6 s.59
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    • pp.455-461
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    • 2006
  • High temperature dielectric constants of the various ceramic materials have been measured using cavity perturbation method. The measurements were applied to refractory, traditional and fine ceramic powder compacts from room temperature to $1200^{\circ}C$. Calibration constant in the equation suggested by Hutcheon et al., was determined from the dielectric constants of reference specimen (teflon and alumina) at room temperature. From these results, informations on the refectory materials were obtained for the microwave kiln design and understanding of the microwave heating effects of ceramics have been improved.

Simulation of Ceramic Powder Injection Molding Process to Clarify the Change of Sintering Shrinkage Depending on Flow Direction (유동방향과 밀도이방성 분석을 위한 세라믹 분말사출성형 해석)

  • Kwak, Tae-Soo;Seo, Won-Seon
    • Journal of the Korean Ceramic Society
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    • v.46 no.3
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    • pp.229-233
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    • 2009
  • This study has focused on manufacturing technique of powder injection molding of watch case made from zirconia powder. A series of computer simulation process was applied to prediction of the flow pattern in the inside of the mould to clarifying the change of sintering shrinkage depended on flow direction. The material properties of melted feedstock inclusive of the PVT graph and thermal viscosity flowage properties were measured for obtaining the input data in computer simulation. Also, molding experiment was conducted and the results of experiment showed that good agreement with simulation results for flow pattern and weld line location. On the other hand, gravity and inertia effect have an influence on velocity of melt front because of high density of ceramic powder particles in powder injection molding against the polymer injection molding process. In the experiment, the position of melt front was compared with upper gate and lower gate position. The gravity and inertia effect could be confirmed in the experimental results.

Effect of Si/α-Si3N4 Ratio on the Shape of Silicon Nitride Particles Produced by SHS Method

  • Kim, Min-Sung;Park, Dong-Soo;Han, Byung-Dong;Kim, Hai-Doo;Park, Chan
    • Journal of the Korean Ceramic Society
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    • v.39 no.3
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    • pp.217-221
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    • 2002
  • Si and ${\alpha}-Si_3N_4$ powder mixtures added with 3 wt% $Y_2O_3$ were reacted under 5 MPa nitrogen pressure. The reaction products contained ${\alpha}-Si_3N_4$ particles with elongated shapes. Length and width of the elongated grains were the maximum when the starting powder mixture of 50 wt% Si - 47 wt% ${\alpha}-Si_3N_4$ and 3 wt% $Y_2O_3$ was used. Aspect ratio of the elongated grains were between 4.4 and 5. When the starting powder mixture contained 70 wt% Si, large particles with irregular shapes appeared. Meanwhile, the reaction did not proceed when the starting powder mixture contained 30 wt% Si and less. The SHS product was easy to crush and the elongated particles obtained from the starting powder mixtures of 40 wt% Si - 57 wt% ${\alpha}-Si_3N_4$ - 3 wt% $Y_2O_3$ and 50 wt% Si - 47 wt% ${\alpha}-Si_3N_4$ - 3 wt% $Y_2O_3$ were good candidates for the seeds.

Effect of CeO2 Coating on the Grain Growth of Cu Particles (CeO2 코팅을 통한 Cu 입자의 입성장 억제 효과에 관한 연구)

  • Yoo Hee-Jun;Moon Ji-Woong;Oh You Keun;Moon Jooho;Hwang Hae Jin
    • Journal of Powder Materials
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    • v.12 no.6 s.53
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    • pp.413-421
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    • 2005
  • Copper is able to work as a current collector under wide range of hydrocarbon fuels without coking in Solid oxide fuel cells (SOFCs). The application of copper in SOFC is limited due to its low melting point, which result in coarsening the copper particle. This work focuses on the sintering of copper powder with ceria coating layer. Ceria-coated powder was prepared by thermal decomposition of urea in $Ce(NO_3)_3\cdot6H_2O$ solution, which containing CuO core particles. The ceria-coated powder was characterized by XRD, ICP, and SEM. The thermal stability of the ceria-coated copper in fuel atmosphere $(H_2)$ was observed by SEM. It was found that the ceria coating layer could effectively hinder the grain growth of the copper particles.

Effect of the Size and Amount of SiC on the Microstructures and Thermal Conductivities of ZrB2-SiC Composite Ceramics (ZrB2-SiC 복합세라믹스의 미세구조와 열전도도에 미치는 SiC 크기와 첨가량의 영향)

  • Kim, Seong-Won;Kwon, Chang-Sup;Oh, Yoon-Suk;Lee, Sung-Min;Kim, Hyung-Tae
    • Journal of Powder Materials
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    • v.19 no.5
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    • pp.379-384
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    • 2012
  • This paper reports the microstructures and thermal conductivities of $ZrB_2$-SiC composite ceramics with size and amount of SiC. We fabricated sintered bodies of $ZrB_2$-x vol.% SiC (x=10, 20, 30) with submicron and nanosized SiC densified by spark plasma sintering. Microstructure retained the initial powder size of especially SiC, except the agglomeration of nanosized SiC. For sintered bodies, thermal conductivities were examined. The observed thermal conductivity values are 40~60 W/mK, which is slightly lower than the reported values. The relation between microstructural parameter and thermal conductivity was also discussed.

Characterization of Microstructure on Porous Silicon Carbide Prepared by Polymer Replica Template Method (고분자 복제 템플릿 방법을 이용하여 제조된 다공성 탄화규소의 미세구조 특성)

  • Lee, Yoon Joo;Kim, Soo Ryong;Kim, Young Hee;Shin, Dong Geun;Won, Ji Yeon;Kwon, Woo Teck
    • Journal of the Korean Ceramic Society
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    • v.51 no.6
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    • pp.539-543
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    • 2014
  • Foam type porous silicon carbide ceramics were fabricated by a polymer replica method using polyurethane foam, carbon black, phenol resin, and silicon powder as raw materials. The influence of the C/Si mole ratio of the ceramic slurry and heat treatment temperature on the porous silicon carbide microstructure was investigated. To characterize the microstructure of porous silicon carbide ceramics, BET, bulk density, X-ray Powder Diffraction (XRD), and Scanning Electron Microscope (SEM) analyses were employed. The results revealed that the surface area of the porous silicon carbide ceramics decreases with increased heat treatment temperature and carbon content at the $2^{nd}$ heat treatment stage. The addition of carbon to the ceramic slurry, which was composed of phenol resin and silicon powder, enhanced the direct carbonization reaction of silicon. This is ascribed to a consequent decrease of the wetting angles of carbon to silicon with increasing heat treatment temperature.

Fabrication and Sintering Characteristic of MgO-Al2O3-SiO2 System Ceramic Raw Materials(Mullite, Spinel and Cordierite) II. Powder and Mechanical Properties of Mg-Al Spinel Ceramics Prepared by Alkoxide (MgO-Al2O3-SiO2계 요업원료(Mullite, Spinel, Cordierite)의 제조 및 소결특성 II. Alkoxide로 제조한 Mg-Al Spinel분말 및 소결체의 특성)

  • 김창은;이홍림;안용진;김배연
    • Journal of the Korean Ceramic Society
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    • v.26 no.5
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    • pp.593-600
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    • 1989
  • Fine spinel powder was prepared from the Mg-Al double alkoxide synthesized using magnesium powder, aluminum foil and sec-butyl alcohol. This powder was compared with powder prepared by mixing two commercial alkoxides. The spinelization was started at 50$0^{\circ}C$ and was almost completed at 100$0^{\circ}C$ with a good crystallinity in the double alkoxide system. In mixed alkoxide system, homogeneous spinel powder was not obtained and MgO existed as a second phase because of solubility and hydrolysis rate differences of two alkoxides. The relative density of specimen prepared by double alkoxide was 99% and specimen prepared by mixed alkoxide was 95%. The modulus of rupture of specimens prepared by double alkoxide and mixed alkoxide was 49.9kg/$\textrm{mm}^2$ and 41.6kg/$\textrm{mm}^2$, respectively.

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Attrition Milling and Reaction-Sintering of the Oxide-Metal Mixed Powders: I. Milling Behavior as the Powder Characteristics (산화물과 금속 복합 분말의 Attrition Milling 및 반응소결: I. 분말의 특성에 따른 분쇄 거동)

  • 황규홍;박정환;윤태경
    • Journal of the Korean Ceramic Society
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    • v.31 no.3
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    • pp.337-345
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    • 1994
  • The reaction-sintered alumina and zirconia-alumina ceramics having low firing shrinkage were prepared from the Al/Al2O3 or Al/ZrO2(Ca-PSZ) powder mixtures via the attrition milling. And in this milling process the effect of the characteristics of used powders was investigated. Attrition milling was much more effective in reducing the particle size of ceramic/metal mixed powders than ball milling. Powder mixtures of flake-type Al with coarse alumina was much more effectively comminuted by the attrition milling than the mixtures of globular-type Al with coarse alumina powders. And coarse alumina than fine alumina was much more beneficial in cutting and reducing the ductile Al particles. In the contrary to Al/Al2O3 powder mixtures, Al/ZrO2 powder mixtures was not effectively comminutd. But whether using the alumina ball media or attrition milled with Al2O3 powder rather than Al, the milling efficiency was much more increased.

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