• Title/Summary/Keyword: Ceramic particle

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전기영동적층법을 통한 판상 알루미나 입자와 전기영동 수지의 배향 유무기 복합체 제조 및 물성평가 (Preparation and Characterization of a Layered Organic-inorganic Composite by the Electrophoretic Deposition of Plate-shaped Al2O3 Particles and Electrophoretic Resin)

  • 박희정;임형미;최성철;김영희
    • 한국세라믹학회지
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    • 제50권6호
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    • pp.460-465
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    • 2013
  • Plate-shaped inorganic particles are coated onto a stainless steel substrate by the electrophoretic deposition of a precursor slurry which includes the inorganic particles of $Al_2O_3$ and polymer resin in mixed solvents to mimic the abalone shell structure, which is a composite of plate-shaped inorganic particles and organic interlayer binding materials with a layered orientation. The process parameters of the electrophoretic deposition include the voltage, coating time, and conductivity of the substrate. In addition, the suspension parameters are the particle size, concentration, viscosity, conductivity, and stability. We prepared an organic-inorganic composite coating with a high inorganic solid content by arraying the plate-shaped $Al_2O_3$ particles and electrophoretic resin via an electrophoretic deposition method. We analyzed the effect of the slurry composition and the electrophoretic deposition process parameters on the physical, mechanical and thermal properties of the coating layer, i.e., the thickness, density, particle orientation, Young's modulus and thermogravimetric analysis results.

사이클론 분리기 시스템 내에서의 가스 주입 유속에 따른 세라믹 입자 거동 전산모사 (Numerical investigation of ceramic particle movement for injected gas flow rate in cyclone separator system)

  • 우효상;심광보;정용재
    • 한국결정성장학회지
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    • 제13권3호
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    • pp.145-151
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    • 2003
  • 전산유체역학을 이용하여 전형적인 구조를 갖는 사이클론 분리기 시스템 내에서의 주입 가스 유동 및 입자 거 동해석을 통해 가스 주입 유속에 따른 입자 거동 양상을 3차원적으로 해석하였다. 해석 결과는 Navier-stokes 방정식을 이용한 유체 유동 현상과 Lagrangian 접근법을 이용한 입자 거동 경로 추적을 결합시켜 도출되었다. 주입 유속이 증가함에 따라 내부 압력 손실이 증가하였고 이런 내부 압력 변화는 분리기 내의 유체의 유동 양상에 영향을 미쳤다. 입자의 거동은 유체의 유동에 의해 결정되었으며 일정 유속에 대해서는 입자의 크기에 크게 의존하였다. 그리고 주입 유속의 증가는 입자의 경로를 증가시키면서 분리기의 하부 영역으로 이동시켰다. 이로 인해 분리기내에 존재하는 입자의 최소 크기가 작아지며 일정 크기의 입자의 경우 분리율이 증가하였다. 결론적으로 가스 유입 유속의 변화는 내부의 유체 유동 변화와 입자 거동 양상에 중요한 요인이 된다.

초 고농도 Ag 나노 졸의 입자크기 제어가 잉크 점성거동에 미치는 영향 (The Effect of Particle Size on Rheological Properties of Highly Concentrated Ag Nanosol)

  • 송해천;남산;이병석;최영민;류병환
    • 한국세라믹학회지
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    • 제46권1호
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    • pp.41-46
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    • 2009
  • The rheological properties of highly concentrated Ag nano sol depending on particle size were studied. The Ag nano sol was prepared by reducing the Ag ion in aqueous solution. The size of Ag nano particle was controlled by two steps of nucleation and growth, and the thickness of adsorption layer was varied by molecular weight of polyelectrolytes. The polyelectrolytes acted as not only ionic complex agent in ionic state and but also dispersant after formation of Ag nano sol. The effective volume was controlled by combination of varying the molecular weight of polyelectrolytes and the size Ag nano sol. The particle size and the viscosity of nano sol were characterized by particle size analyzer, HR-TEM and cone & plate viscometer. It was found that the 10 nm and 40 nm-sized Ag nano sols were prepared by controlling the nucleation and growth steps, respectively. Finally, we could prepare highly concentrated Ag nano sol over 50 wt%.

서로 다른 입자크기의 ZrC가 첨가된 W-ZrC 복합체의 미세구조 및 고온강도에 관한 연구 (Microstructure and Elevated Temperature Strength of W-ZrC Composites with Micrometric and Nanosized ZrC Particles)

  • 한윤수;류성수
    • 한국분말재료학회지
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    • 제21권6호
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    • pp.415-421
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    • 2014
  • W-10vol.%ZrC composites reinforced by micrometric and nanosized ZrC particles were prepared by hot-pressing of 25 MPa for 2 h at $1900^{\circ}C$. The effect of ZrC particle size on microstructure and mechanical properties at room temperature and elevated temperatures was investigated by X-ray diffraction analysis, scanning electron microscope and transmission electron microscope observations and the flexural strength test of the W-ZrC composite. Microstructural analysis of the W-ZrC composite revealed that nanosized ZrC particles were homogeneously dispersed in the W matrix inhibiting W grain growth compared to W specimen with micrometric ZrC particle. As a result, its flexural strength was significantly improved. The flexural strength at room temperature for W-ZrC composite using nanosized ZrC particle being 740 MPa increased by around 2 times than that of specimen using micrometric ZrC particle which was 377 MPa. The maximum strength of 935 MPa was tested at $1200^{\circ}C$ on the W composite specimen containing nanosized ZrC particle.

입자분포가 Mn-Zn Ferrite의 전자기적 물성에 미치는 경향 (The Effects of Particle Size Distribution on Electromagnetic Properties of Mn-Zn Ferrites)

  • 강남규;서정주;신명승;한명호
    • 한국세라믹학회지
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    • 제35권10호
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    • pp.1055-1060
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    • 1998
  • 고주파 저손실 재질로 사용되는 Mn-Zn ferrites의 제조공정 중 입도분포제어가 전자기적 물성에 미치는 효과에 관하여 연구하였다. 입도분포는 분쇄시간을 변화시켜 제어하였으며 철의 유입을 막기위하여 지르코니아볼을 사용하였다. 분쇄시간이 증가함에 따라 입자크기는 2.1 $\mu\textrm{m}$에서 1.0$\mu\textrm{m}$로 감소하였으며, 비표면적은 0.55에서 3.21m2/g으로 증가하였다. 비표면적 값이 증가할수록 소결체의 밀도는 증가하였으며, 높은 비표면적을 가진 분말의 경우 1300$^{\circ}C$ 이 상의 고온에서 소결할 때 불균일한 미세구조와 과대입성장이 발생하였으며, 전자기적 물성감소가 나타났다.

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저온 소성용 유리-알루미나 복합체에서 알루미나의 부피분율과 입자크기에 따른 소결 거동 (Effects of Volume Fraction & Particle Size of Alumina on Sintering Behaviors of the Glass-Alumina Composites for Low Firing Temperature)

  • 박덕훈;김봉철;김정주;박이순
    • 한국세라믹학회지
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    • 제37권7호
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    • pp.638-644
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    • 2000
  • The sintering behaviors of the glass-alumina composites for low firing temperature were investigated as functiions of the volume fraction of alumina powder and the particle size with respect to porosity and pore shape. As the volume fraction of alumina powder was increased or the particle size of it was decreased, the sintering temperature of open pore-closing was raised. When the volume fractions of alumina which had 2.19$\mu\textrm{m}$ median diameter were increased with 20, 30, 40, and 50%, the sintering temperatures of open pore-closing were 425, 450, 475, and 500$^{\circ}C$. And when the median particle size of alumina was diminished from 2.19$\mu\textrm{m}$ to 0.38$\mu\textrm{m}$, the sintering temperature of open pore-closing was increased from 450$^{\circ}C$ to 475$^{\circ}C$. Especially, the sintering temperature, which showed maximum density, was corresponded with the stage of open pore-closing and after achieving maximum density over heating resulted in dedensification of specimen, so called, over-firing behavior.

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침전 반응에 의한 가시광 광촉매 Bismuth Vanadate 합성 (Synthesis of Bismuth Vanadate as Visible-light Photocatalyst by Precipitation Reaction)

  • 김상문;이재용;문추연;이헌수
    • 한국세라믹학회지
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    • 제48권6호
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    • pp.630-635
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    • 2011
  • Bismuth vanadate($BiVO_4$) with monoclinic phase as photocatalyst under visible light is synthesized by precipitation reaction in hot water. Properties such as crystal phase, particle morphology and visual light absorbance as well as the effects of thermal treatment for $BiVO_4$ powders are investigated. $BiVO_4$ powders with both single monoclinic phase and 0.2 ${\mu}m$ in particle size are synthesized when precipitate is stirred in water for 5 h at 95$^{\circ}C$. Well-developed monoclinic phase and light absorption property under 535 nm are observed as a result of thermal treatment for 1 h at 300$^{\circ}C$ after precipitation reaction in water for 5 h at 95$^{\circ}C$. Degradation of monoclinic crystal is found in firing above 350$^{\circ}C$, and particle growth is occurred in firing above 550$^{\circ}C$.

$SrTiO_3$의 습식 직접 합성법 (A Study of $SrTiO_3$ Synthesis by Direct Wet Process)

  • 이종근;이경희;이병하
    • 한국세라믹학회지
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    • 제21권2호
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    • pp.165-173
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    • 1984
  • It is desirable to establish reliable synthetic methods for electro-ceramic materials. To synthesize $SrTiO_3$ in this study direct solid state reactions and wet chemical processes were used. Previous study of $SrTiO_3$ synthesis included oxalated-method($SrTiO(C_2O_4)_2$.$4H_2O$) co-precipitation$(SrCO_3+TiO(OH)_2)$ and direct solid state reaction$(SrCO_3+TiO(OH)_2)$ The methods in question lead to intermediate inclusion during the reactions and less controllable in particle sizes of $SrTiO_3$. To obtain highly pure $SrTiO_3$ so-called "direct wet process method" was added in this investigation. In the study the "direct wet process" was for the first time applied to synthesize chemically pure and fine particle $SrTiO_3$. $SrCl_2$ and $TiCl_4$<\ulcornerTEX> at KOH solution at room temperature to 10$0^{\circ}C$ precipitated $SrTiO_3$ The particle size increased as temperature increased.mperature increased.

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저온동시소성용 결정화 유리의 필러 사이즈가 열적 특성에 미치는 영향 (Effect of $Al_2O_3$ Particle Size on Thermal Properties of Glass-Ceramics for LTCC Material)

  • 김진호;황성진;이상욱;김형순
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2007년도 추계학술대회 논문집
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    • pp.281-281
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    • 2007
  • Low Temperature Co-fired Ceramic (LTCC) technology has been used in electronic device for various functions. LTCC technology is to fire dielectric ceramic and a conductive electrode such as Ag or Cu thick film below the temperature of $900^{\circ}C$ simultaneously. The glass-ceramic has been widely used for LTCC materials due to its low sintering temperature, high mechanical properties and low dielectric constants. To obtain the high strength, addition of filler, the microstructure should have various crystals and low pores in a composite. In this study, two glass frits were mixed with different alumina size(0.5, 2, 3.7um) and sintered at the range of $850{\sim}950^{\circ}C$. The microstructure, crystal phases, thermal and mechanical properties of the composites were investigated using FE-SEM, XRD, TG-DTA, Dilatomer. When the particle size of $Al_2O_3$ filler increased, the starting temperatures for the densification of the sintered bodies, onset point of crystallization, peak crystallization temperature in the glass-ceramic composites decreased gradually. After sintered at $900^{\circ}C$, the glass frits were crystallized as $CaAl_2Si_2O_8\;and\;CaMgSi_2O_6$. The purpose of our study is to understand the relationship between the $Al_2O_3$ particle size and thermal properties in composites.

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Hydrate Salt법을 이용한 Nano BaTiO3 저온합성 메커니즘 (The Synthesis Mechanism of BaTiO3 Nano Particle at Low Temperature by Hydrate Salt Method)

  • 이창현;신효순;여동훈;하국현;남산
    • 한국전기전자재료학회논문지
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    • 제27권12호
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    • pp.852-856
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    • 2014
  • $BaTiO_3$ nano powder can be synthesized by hydrate salt method at $120^{\circ}C$ in air. Decreasing the thickness of thick film, the nano dielectric particle is needed in electronic ceramics. However, the synthesis of $BaTiO_3$ nano particle at low temperature in air and their mechanism were not reported enough. And ultrasonic treatment can be tried because of low temperature process in air. Therefore, in this study, the $BaTiO_3$ nano powder was synthesised with the synthesis time and ultrasonic treatment at $120^{\circ}C$ in air. In the synthesis process, the effects of process were evaluated. From the experimental observation, the synthesis mechanism was proposed. The homogeneous $BaTiO_3$ particle was synthesised by KOH salt solution at $120^{\circ}C$ for 1hour. It was conformed that the ultrasonic treatment effected on the increase of synthesis rate. After cutting the salt powder using FIB, $BaTiO_3$ nano particles observed homogeneously in the cross-section of the salt particle.