• Title/Summary/Keyword: Ceramic matrix

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Numerical and Experimental Evaluation of Tensile Failure in Continuous Fiber Reinforced Ceramic Composite

  • Kwon, Oh Heon;Park, Keyoung Dong;Watanabe, Katsuhiko
    • International Journal of Safety
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    • v.2 no.1
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    • pp.23-27
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    • 2003
  • Recently, continuous fiber reinforced ceramic composite(CFCC) has attracted attention to a number of engineers because of its significant benefit for several industrial area. This work was conducted to provide a basic characteristic of CFCC for tensile loading condition. The numerical analysis by general purpose finite element program was accomplished and compared with an experimental tensile test. The stress strain curves were expressed well by the numerical analysis and the first matrix cracking stress was in accordance with that of the experimental result. Moreover, fracture pattern was shown by kill command graphically.

Preparation of Titanium Carbide Fiber-Reinforced Alumina Ceramic Matrix Composites by Self-Propagating High-Temperature Synthesis

  • Yun, Jondo;Bang, Hwancheol
    • The Korean Journal of Ceramics
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    • v.4 no.3
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    • pp.171-175
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    • 1998
  • $Al_2O_3$-TiC composites were prepared from aluminum, titanium oxide, and carbon fibers by self-propagating high-temperature synthesis(SHS). After the SHS reaction, the TiC phase in the sample was found either fibrous or non-fibrous shape. The fraction of the fibrous TiC phase varied with the amount of $Al_2O_3$ diluent addition. The optimum amount of diluent to make fibrous carbide was determined to be 30%. The fibers were hollow inside and made of multiple grains with a composition of titanium carbide. The hollow fiber formation mechanism was suggested and discussed. The synthesized powders were consolidated to dense composites by hot pressing at $1750^{\circ}C$ under 30 MPa.

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The Thermal Shock Behaviors of Y-TZP/Y-TZP-Al2O3 Composites having Dual Microstructure (이중조직을 갖는 Y-TZP/Y-TZP-$Al_2O_3$ 복합체의 열충격 거동)

  • Hwang, K.H.;Kim, E.H.;Kim, Hwan
    • Journal of the Korean Ceramic Society
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    • v.29 no.4
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    • pp.283-292
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    • 1992
  • Duplex composites such as Y-TZP/Y-TZP-20 wt.% Al2O3 and Y-TZP/Y-TZP- 40 wt.% Al2O3 were made by mixing the sieve-shaked granules followed by isostatic pressing and sintering at 150$0^{\circ}C$ for 1 hour. So Y-TZP became matrix region and Y-TZP-20 wt.% Al2O3 or Y-TZP-40 wt.% Al2O3 became dispersed regions. In these composites, propagating cracks due to thermal shock always run into the dispersed region because these regions act as compressive zone due to low thermal expansion than matrix region. So duplexes having dispersed regions of Y-TZP-40 wt.% Al2O3 showed higher retained strength after thermal shock than matrix only composites because crack propagations were stopped more or less in the dispersed region. But when crack propagations were much more easy than matrix like Y-TZP-20 wt.% Al2O3 region, retained strength was decreased than the matrix only composites despite of the low initial strength.

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Characteristics of Matrix Retaining Electrolyte in a Phosphoric Acid Fuel Cell Analyzed by A.C. Impedance Spectroscopy (복소임피던스법에 의한 인산형 연료전지용 전해질 매트릭스 특성)

  • 윤기현;장재혁;허재호;김창수;김태희
    • Journal of the Korean Ceramic Society
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    • v.32 no.2
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    • pp.189-196
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    • 1995
  • Materials retaining electrolyte of a phosphoric acid fuel cell (PAFC) have been prepared with SiC powder to SiC whisker mixing ratios of 1:1, 1:2, 1:3, 1:4, 0:1 by a tape casting method. When 3wt% dispersant (sorbitan monooleate) is added to a matrix, the porosity of the matrix decreases a little while the bubble pressure and area of the matrix increase remarkably in comparison with no dispersant content. Effect of the electrolyte resistance and the polarization resistance on perfomance of a PAFC has been investigated using A.C. impedance spectroscopy. With the increase of whisker content, the electrolyte resistance decreases due to the increase of porosity and acid absorbancy, and the polarization resistance increases due to the increase of surface roughness. The polarization resistance affects current density predominantly at the higher potential than 0.7V becuase the polarization resistance is considrably larger than the electrolyte resistance. Both the electrolyte resistance and the polarization resistance affect current density near 0.7V of the fuel cell operating potential because they have similar values. The electrolyte resistance affects current density predominantly at the lower potential than the fuel cell operating potential because the electrolyte resistance is larger than the polarization resistance.

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Microstructure of the Hybrid Al2O3-TiC/Al Composite by Rapid Solidification and Stone Mill Process. (급속응고 및 Stone Mill 공정에 의해 제조된 하이브리드 Al2O3-TiC/Al 복합재료의 미세조직)

  • 김택수;이병택;조성석;천병선
    • Journal of Powder Materials
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    • v.10 no.1
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    • pp.15-20
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    • 2003
  • Hybrid $A1_2O_3-TiC$ ceramic particle reinforced 6061 and 5083 Al composite powders were prepared by the combination of twin rolling and stone mill crushing process, followed by consolidating processes of cold compaction, degassing and hot extrusion. The composite bar consists of lamellar structure of ceramic particle rich area and matrix area, in which the hybrid was decomposed into each TiC of about $3-4\mutextrm{m}$ and $AI_2O_3$ particles of about $1-2\mutextrm{m}$ in diameter. It also found that fine $Mg_2Si$ precipitates of about 30 nm were embedded in the matrix, which have grains of about 3 $\mutextrm{m}$. Higher UTS was measured at the 5083 composite bar compared to the conventionally fabricated composite, due to again refinement effect by the rapid solidification. No particle was shown to form in the interface between the matrix and reinforcement, whereas carbon was diffused into the matrix.

Growth of Al2O3/Al Composite by Directed Metal Oxidation of Al Surface Doped with Sodium Source

  • Park, Hong Sik;Kim, Dong Seok;Kim, Do Kyung
    • Journal of the Korean Ceramic Society
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    • v.50 no.6
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    • pp.439-445
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    • 2013
  • Both an unreinforced $Al_2O_3$/Al matrix and a ${\alpha}-Al_2O_3$ particulate reinforced composite have been produced by the oxidation of an Al surface doped with NaOH in the absence of any other dopant. Fabrication of the matrix was initiated by the formation of $NaAlO_2$, which provides a favorable surface structure for the matrix formation by breaking the protective $Al_2O_3$ layer on Al. During the matrix growth, the external surface of the growth front was covered with a very thin sodium-rich oxide. A cyclic formation process of the sodium-rich oxide on the growth surface was proposed for the sodium-induced directed metal oxidation process. This process involves dissolution of the sodium-rich oxide, motion of Na to the growth front, and re-formation of the oxide on the surface. Near-net-shape composites were fabricated by infiltrating an $Al_2O_3$/Al matrix into a ${\alpha}-Al_2O_3$ particulate preform, without growth barrier materials. The infiltration distance increased almost linearly in the NaOH-doped preform.

Preparation and Characteristics of a Matrix Retaining Electrolyte for a Phosphoric Acid Fuel Cell Using Non-volatile Solvent, NMP (비휘발성 용매(NMP)를 사용한 인산형 연료전지(PAFC)용 전해질 매트릭스 제조 및 특성)

  • 윤기현;양병덕
    • Journal of the Korean Ceramic Society
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    • v.37 no.1
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    • pp.26-32
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    • 2000
  • Preparation and characteristics of a matrix retaining electrolyte using SiC whisker, PES binder, and NMP(n-methyl-2-pyrrolidone) as a non-volatile solvent for a phosphoric acid fuel cell were investigated. The conditions of binder and plasticizer, and the effects of substituting a volatile solvent by a non-volatile solvent were also studied. The minimum amount of the binder was about 17 wt% for the proper bubble pressure and surrounding SiC whiskers. And the maximum amount of the plasticizer was about 10wt% to be fitted into the polymer chain of the binder. The matrix prepared by using a non-volatile solvent needed longer time to dry, and its pore size was smaller compared with that of the matrix prepared by using volatile solvent. The small pore size resulted in decrease of the overall pore volume. The ionic conductivity in the condition of the same thickness was decreased due to decrease of phosphoric acid absorbancy. As the internal resistance of the electrolyte increased, the fuel cell performance slightly decreased.

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Fabrication and Characterization of Hydroxyapatite/Mullite and Tricalcium Phosphate/Al2O3 Composites Containing 30 wt% of Bioactive Components

  • Ha, Jung-Soo
    • Journal of the Korean Ceramic Society
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    • v.52 no.5
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    • pp.374-379
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    • 2015
  • Mullite-matrix and $Al_2O_3$-matrix composites were fabricated with 30 wt% hydroxyapatite (HA) and tricalcium phosphate (TCP), respectively, as additives to give bioactivity. A diphasic gel process was employed to lower the densification temperature of the mullite matrix to $1320^{\circ}C$. A polymer complexation process was used to synthesize a TCP powder that was fully densified at $1250^{\circ}C$, for application to the matrix. For the HA/mullite composite, HA decomposed during sintering by reactions with the matrix components of $Al_2O_3$ and $SiO_2$, resulting in a mixture of $Al_2O_3$, TCP, and other minor phases with a low densification of less than 88% of the theoretical density (TD). In contrast, the TCP/$Al_2O_3$ composite was highly densified by sintering at $1350^{\circ}C$ to 96%TD with no reaction between the components. Different from the TCP monolith, the TCP/$Al_2O_3$ composite also showed a fine microstructure and intergranular fracture, both of which characteristics are advantageous for strength and fracture toughness.

Analytic study on lead and cadmium in glass materials (유리소재의 Pb 및 Cd 분석에 관한 연구)

  • Choi, Zel-Ho;Ko, Jae-Kwon
    • Analytical Science and Technology
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    • v.20 no.1
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    • pp.41-48
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    • 2007
  • The determination method for the trace lead and cadmium in glass materials was developed by ICP-AES. The lead- and cadmium-DDTC chelates were formed by adding Na-DDTC (sodium diethyldithiocarbamate) as a chelating agent and extracted into MIBK (methyl-isobutyl ketone). Direct measuring of the trace lead and cadmium in glass was not possible because of the interferences of matrix elements as Na, Si, Mg and Ca of glasses unless solvent extraction of lead and cadmium was applied. This procedure was confirmed to be valid quantitative method of Pb and Cd analysis in glass did not influence of sample matrix, by applying it procedure to artifact sample and NIST SRM 1412.

Flexure and tension tests of newly developed ceramic woven fabric/ceramic matrix composites (새로 개발된 세라믹 직포 보강 세라믹 기지 복합체의 인장 및 곡강도 시험)

  • Dong-Woo Shin;Jin-Sung Lee;Chang-Sung Lim
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.6 no.1
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    • pp.73-87
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    • 1996
  • The mechanical properties of 2D ceramic composites fabricated bythe newly developed powder infiltration and subsequent multiple impregnation process were characterised by both 3-point flexure and tensile tests. These tests were performed with strain gauge and acoustic emission instrument. The woven fabric composites used for the test have the basic combinations of $Al_{2}$$O_{3}$ fabric/$Al_{2}$$O_{3}$ and SiC fabric (Tyranno)/SiC. Uniaxially aligned SiC fibre(Textron SCS-6)/SiC composites were also tested for comparison, The ultimate flexural strength and first-matrix cracking stress of SiC fabric/SiC composite with 73% of theoretical density were about 300 MPa and 77 MPa respectively. However, the ultimate tensile strengths of composite were generally one third of flexural strengths, and first-matrix cracking stress in a tension test was also much lower than the value obtained from flexure test. The lower mechanical properties measured by tension test were analysed quantitatively bythe differences in stressed volume using Weibull statistics. This showed that the ultimate strength and the firs-tmatrix cracking stress of woven laminate composites were mainly determined bythe gauge length of fibres and the stressed volume of matrix respectively. Incorporation of SiC whiskers into the matrix increased first-matrix cracking stress by increasing the matrix failure strain of composites.

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