• 한국재료학회지
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• 제18권10호
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• pp.547-551
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• 2008

Crack-free joining of $Si_3N_4\;and\;Al_2O_3$ using 15 layers has been achieved by a unique approach introducing Sialon polytypoids as a functionally graded materials (FGMs) bonding layer. In the past, hot press sintering of multilayered FGMs with 20 layers of thickness $500{\mu}m$ each has been fabricated successfully. In this study, the number of layers for FGM was reduced to 15 layers from 20 layers for optimization. For fabrication, model was hot pressed at 38 MPa while heating up to $1700^{\circ}$, and it was cooled at $2^{\circ}$/min to minimize residual stress during sintering. Initially, FGM with 15 layers had cracks near 90 wt.% 12H / 10 wt.% $Al_2O_3$ and 90 wt.% 12H/10 wt.% $Si_3N_4$ layers. To solve this problem, FEM (finite element method) program based on the maximum tensile stress theory was applied to design optimized FGM layers of crack free joint. The sample is 3-dimensional cylindrical shape where this has been transformed to 2-dimensional axisymmetric mode. Based on the simulation, crack-free FGM sample was obtained by designing axial, hoop and radial stresses less than tensile strength values across all the layers of FGM. Therefore, we were able to predict and prevent the damage by calculating its thermal stress using its elastic modulus and coefficient of thermal expansion. Such analyses are especially useful for FGM samples where the residual stresses are very difficult to measure experimentally.

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 2004년도 하계학술대회 논문집 Vol.5 No.1
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• pp.211-214
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• 2004

The advantage of ring-shaped electrodeless fluorescent lamp is the removal of internal electrodes and heating filaments that are a light-limiting factor of conventional fluorescent lamps. Therefore, the life time of ring-shaped electrodeless fluorescent lamps is substantially higher than that of conventional fluorescent lamps and last up to 60,000 hours and is intended as a high efficacy replacement for the incandescent reflector lamp in many applications. In this paper, maxwell 3D finite element analysis program(Ansoft) was used to obtain electromagnetic properties associated with the coil and nearby structures. The electromagnetic emitting properties were presented by 3D simulation software operated at 250[kHz] and some specific conditions

• 한국전기전자재료학회논문지
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• 제20권7호
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• pp.587-593
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• 2007

Oil-based nanofluids were prepared by dispersing spherical and fiber shaped $Al_2O_3$ and AlN nanoparticles in transformer oil. Two hydrophobic surface modification processes using oleic acid (OA) and polyoxyethylene alkyl acid ester (PAAE) were compared in this study. The dispersion stability, viscosity and breakdown voltage of the nanofluids were also characterized. $(Al_2O_3+AlN)$ mixed nanofluid was prepared to take an advantage of the excellent thermal conductivity of AlN and a good convective heat transfer property of fiber shaped $Al_2O_3$. For $(Al_2O_3+AlN)$ particles with 1 % volume fraction in oil, the enhancement of thermal conductivity and convective heat transfer coefficient was nearly 11 % and 30 %, respectively, compared to pure transformer oil. The nanofluid, containing $Al_2O_3+AlN$, successfully lowered the temperature of the heating element and oil itself during a natural convection test using a prototype transformer.

• 한국재료학회지
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• 제33권10호
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• pp.385-392
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• 2023

A solution combustion process for the synthesis of hollandite (BaAl₂Ti₆O₁₆) powders is described. SYNROC (synthetic rock) consists of four main titanate phases: perovskite, zirconolite, hollandite and rutile. Hollandite is one of the crystalline host matrices used for the disposal of high-level radioactive wastes because it immobilizes Sr and Lns elements by forming solid solutions. The solution combustion synthesis, which is a self-sustaining oxi-reduction reaction between a nitrate and organic fuel, generates an exothermic reaction and that heat converts the precursors into their corresponding oxide products in air. The process has high energy efficiency, fast heating rates, short reaction times, and high compositional homogeneity. To confirm the combustion synthesis reaction, FT-IR analysis was conducted using glycine with a carboxyl group and an amine as fuel to observe its bonding with metal element in the nitrate. TG-DTA, X-ray diffraction analysis, SEM and EDS were performed to confirm the formed phases and morphology. Powders with an uncontrolled shape were obtained through a general oxide-route process, confirming hollandite powders with micro-sized soft agglomerates consisting of nano-sized primary particles can be prepared using these methods.

• 한국산학기술학회논문지
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• 제18권7호
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• pp.17-25
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• 2017

최근에 LED나 OLED와 같은 조명용 소자의 온도 상승에 따른 문제점을 개선하기 위하여 전기 도금 방법을 사용하여 제작한 두께가 두꺼운 금속 필름을 heat sink로 사용하고 있다. Cu 필름과 같은 두꺼운 금속 필름은 습식 방법인 전기 도금으로 제작하여 주로 소자의 방열판으로 사용되어 왔으나 건식의 증착 방법을 이용한 수 백 ${\mu}m$의 Cu 금속 필름에 대한 필요성이 요구되고 있다. 본 연구에서 설계 제작된 유도 가열 방식의 Cu 필름 증착 장비는 가열부가 세라믹 도가니 히터 부분과 세라믹 도가니 부분으로 분리된 이중 구조의 heating 방식을 채택하여 열 손실을 최소화 하고 보온 효과를 극대화시켰다. 또한 유도 가열 방식으로 초고속의 필름 증착 속도를 구현하였다. 그리고 열전도도가 높고 안정적인 두꺼운 Cu 필름 증착기술을 확보하고 최적화 하여 $1000{\AA}/s$의 증착율로 $100{\mu}m$의 필름을 증착 하였으며 ~2.0% 이내의 두께 균일도를 얻었다.

• 한국의학물리학회지:의학물리
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• 제16권1호
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• pp.16-23
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• 2005

본 연구에서는 자궁경부암 및 질암 치료 시 고선량률 강내 근접치료기와 병행하여 사용가능한 다채널 초음파 온열 치료 기구를 제작하였다. 텐덤형의 경우 자궁 내에 삽입이 용이하도록 외부직경 4 mm, 두께 0.7 mm, 길이 24.5 mm인 원통형 plezo-ceramic crystal transducer (PZT-5A) 물질이 초음파 발생원으로 사용되었다. 질벽 또는 질 천정치료에 이용될 치료기는 질에 삽입되어야 하므로 질의 크기와 비슷한 직경 24.5 mm, 두께 1.3 mm, 길이 15.2 mm인 원통형 PZT-8 물질이 이용되었다. 임피던스와 phase 측정결과에 따라 외부직경이 4 mm인 PZT-5A의 작동주파수는 3.2 MHz 로 결정되었고 외부직경이 24.5 mm인 PZT-8 물질의 작동 주파수는 1.7 MHz로 결정되었다. Radiation force 방법으로 측정된 초음파 발생효율은 텐덤형 초음파원은 33%이고 원통형 초음파원은 61%이다. 원통형 초음파 발생물질로부터 발생되는 초음파 분포도를 MATLAB을 이용하여 계산하였고 실제 물 팬텀 내에서 열전대를 이용하여 측정하였다. 계산을 통해 얻어진 radial 한 방향으로 방사된 초음파압은 자궁내로 삽입되는 텐덤형 트랜스듀서의 경우 표면에서 5 mm 되는 점을 기준으로 10 mm 에서는 58%이고 20 mm에서는 45%이다. 질 치료에 사용될 트랜스듀서의 세기는 표면으로부터 5 mm에서의 세기를 기준으로 15 mm 거리에서는 78%, 25 mm 거리에서는 66％로 감소하였다. 특성분석 결과 직경 4 mm인 PZT-5A 와 24.5 mm인 PZT8 물질은 온열치료의 초음파원으로 사용가능함이 입증되었다. 따라서 직경 4 mm인 PZT-5A 트랜스듀서 3개를 연결하여 치료길이가 75 mm인 텐덤형 온열치료기구를 제작하였고 직경 24.5 mm인 PZT-8 트랜스듀서 4개를 연결하여 치료길이가 61 mm인 질암 치료용 온열치료기구를 제작하였다.