• Title/Summary/Keyword: Ceramic fracture

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A Propotition of a New Parameter in Ceramic Wear(I) Friction and Wear Characteristics of Silicon Nitride and Zirconia (세라믹 마멸에 있어서의 새로운 파라메터 제안 (I) 질화규소와 지르코니아의 마찰$\cdot$마멸 특성)

  • ;;Hsu, S. M.
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.6
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    • pp.1441-1455
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    • 1993
  • Under unlubricated condition, the friction and wear tests of silicon nitride and zirconia manufactured by HIP were carried out at room temperature. The wear resistance of silicon nitride was superior to that of zirconia under low load, whereas the wear resistance of zirconia was superior to that of silicon nitride under high load. Wear model of ceramic was suggested by the microscopic SEM observation of worn surfaces and debris. Theoretical analysis and discussions based on linear fracture mechanics were made out about this ceramic wear model. From the theoretical analysis, a new nondimensional parameter, Scf, was introduced to estimate wear rate of ceramics. This new nondimentional parameter consists of contact pressure, surface defect of contact material, frictional coefficient and fracture toughness.

MECHANICAL PROPERTIES OF REUSED LITHIUM DISILICATE GLASS-CERAMIC OF IPS EMPRESS 2 SYSTEM

  • Oh Sang-Chun
    • The Journal of Korean Academy of Prosthodontics
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    • v.40 no.6
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    • pp.572-576
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    • 2002
  • This investigation was designed to estimate the biaxial flexure strength and fracture toughness of lithium disilicate glass-ceramics of IPS Empress 2 system pressed with as-received ingots and their sprue buttons. Two groups of the lithium disilicate glass-ceramics were prepared as follows: group 1 is ingot-pressed group; group 2 is sprue button-pressed group. A ball-on-three-ball test was used to determine biaxial flexure strength (BFS) of disks in wet environment. Scanning electron microscopy(SEM) analysis was conducted to observe the microstructure of the ceramics. Unpaired t-test showed that there were no differences in the mean biaxial Hem strength (BFS) and KIC values between group 1 and 2 (p > 0.05). Two groups showed similar values in the KIC and the strength at 5% failure probability. The SEM micrographs of the IPS Empress 2 glass-ceramic showed a closely packed, multi-directionally interlocking pattern of numerous lithium disilicate crystals protruding from the glass matrix. The lithium orthophosphate crystals could not be observed on the fracture surface etched. There was no a marked difference of the microstructure between group 1 and 2. Although there were no tests including color stability, casting accuracy, etc., the results of this study implied that we could reuse the sprue button of the pressed lithium disilicate glass-ceramic of IPS Empress 2 system.

Effect of Sintering Additive and Composition on Cutting Performance of SiAlON (SiAlON의 절삭성능에 미치는 소결조제와 조성의 영향에 대한 연구)

  • Choi, Jae-Hyeong;Lee, Sung-Min;Nahm, Sahn;Kim, Seongwon
    • Journal of Powder Materials
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    • v.26 no.5
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    • pp.415-420
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    • 2019
  • SiAlON ceramics are used as ceramic cutting tools for heat-resistant super alloys (HRSAs) due to their excellent fracture toughness and thermal properties. They are manufactured from nitride and oxide raw materials. Mixtures of nitrides and oxides are densified via liquid phase sintering by using gas pressure sintering. Rare earth oxides, when used as sintering additives, affect the color and mechanical properties of SiAlON. Moreover, these sintering additives influence the cutting performance. In this study, we have prepared $Yb_{m/3}Si_{12-(m+n)}Al_{m+n}O_nN_{16-n}$ (m = 0.5; n = 0.5, 1.0) ceramics and manufactured SiAlON ceramics, which resulted in different colors. In addition, the characteristics of the sintered SiAlON ceramics such as fracture toughness and microstructure have been investigated and results of the cutting test have been analyzed.

Fabrication and Characteristics of YSZ-TiC Ceramics Composite by Using Hot Pressing (고온가압소결을 이용한 YSZ-TiC 세라믹스 복합체의 제조와 특성)

  • Choi, Jae-Hyung;Choi, Ji-Young;Kim, Seongwon
    • Journal of Powder Materials
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    • v.28 no.5
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    • pp.381-388
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    • 2021
  • Zirconia has excellent mechanical properties, such as high fracture toughness, wear resistance, and flexural strength, which make it a candidate for application in bead mills as milling media as well as a variety of components. In addition, enhanced mechanical properties can be attained by adding oxide or non-oxide dispersing particles to zirconia ceramics. In this study, the densification and mechanical properties of YSZ-TiC ceramic composites with different TiC contents and sintering temperatures are investigated. YSZ - x vol.% TiC (x=10, 20, 30) system is selected as compositions of interest. The mixed powders are sintered using hot pressing (HP) at different temperatures of 1300, 1400, and 1500℃. The densification behavior and mechanical properties of sintered ceramics, such as hardness and fracture toughness, are examined.

Thermal Shock Tests and Thermal Shock Parameters for Ceramics

  • Awaji, Hideo;Choi, Seong-Min
    • Journal of the Korean Ceramic Society
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    • v.49 no.4
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    • pp.385-396
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    • 2012
  • Thermal shock test methods and thermal shock parameters for ceramics were reviewed from the following viewpoints: (1) The test methods should be based on the precise estimation of both temperature and thermal stress distributions in a specimen taking into account the temperature-dependent thermo-mechanical properties; (2) The thermal shock parameters must be defined as a physical property of the materials and described as a function of temperature at the fracture point of the specimen; (3) The relation between the strength and fracture toughness of brittle ceramics under a thermal shock load must be the same as the relation under a mechanical load. In addition, appropriate thermal shock parameters should be defined by the thermal shock strength and thermal shock fracture toughness based on stress and energy criteria, respectively. A constant heat flux method is introduced as a testing technique suitable for estimating these thermal shock parameters directly from the electric power charged.

Evaluation of dynamic fracture characteristics for advanced glass ceramics using strain gage method (스트레인게이지법을 사용한 그라스세라믹의 동적 파괴특성평가)

  • Rho Nam-Su;Kim Jae-Hoon;Lee Young-Shin;Kim Duck Hoi;Moon Soon-Il
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • v.y2005m4
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    • pp.112-115
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    • 2005
  • The objectives of this study are to evaluate the dynamic fracture toughness of advance glass ceramics(MACOR glass-filled ceramic, Corning Glass Works) for dome port cover of the ramjet. Static and dynamic fracture toughness tests are performed using strain gage method in the variation of notch radii.

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Effect of Grain Size on the Ballistic Performance of Alumina Ceramics (알루미나의 방탄특성에 대한 입경의 영향)

  • 백용기;강을손;정동익;최원봉
    • Journal of the Korean Ceramic Society
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    • v.29 no.4
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    • pp.312-318
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    • 1992
  • Two kinds of alumina specimens with different grain size (1 and 51 $\mu\textrm{m}$) but same density were prepared by hot-pressing. Fracture strength and fracture toughness of these specimens at low strain rate, sonic velocity, and elastic property were evaluated. Ballistic performance against Cal. 50 AP projectile was characterized by thick-backing method by using A16061-T6 reference block. Mechanical properties measured at low strain rate showed that the specimen with samll grain (SG) were better than specimen with large grain (LG). Fracture strength and fracture toughness of LG specimen were 131 MPa and 3.01 MPa{{{{ SQRT { m} }}, but those of SG specimen were 349 and 4.23, respectively. Sonic velocity and elastic properties of these specimen were similar, but bulk velocity and bulk modulus were different at amount of 4 and 9%. The tendency of ballistic performance was not consistent with the mechnaical properties at low strain rate. The ballistic performance based on quantitative efficiency revealed that the LG specimen (5.13) was ballistically better than the SG specimen (4.00) in spite of their lower mechanical properties.

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Fatigue Frequency Effect of High Temperature Fatigue Fracture Behavior of $Al_2O_3$-33Vol.% $SiC_w$ ($Al_2O_3$-33Vol.% $SiC_w$의 고온피로에 미치는 피로하중주파수의 영향)

  • 김송희
    • Journal of the Korean Ceramic Society
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    • v.28 no.10
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    • pp.785-792
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    • 1991
  • An investigation of the crack propagation behavior of Al2O3-33Vol.% SiCw at 140$0^{\circ}C$ was conducted with various loading frequencies. Higher crack propagation was observed in lower frequency and higher load ratios. Interface sliding fracture due to glassy phase from the oxidation of SiCw and cavitation along grain boundary of diffusional creep appeared to be the main mechanism of fatigue fracture in slower crack propagation while interface sliding and whisker pull out aided by glassy phase formation played main role of fatigue fracture for higher crack growth condition. The frequency effect on deformation behavior was discussed with a Maxwell model.

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Optimization of Electrical Conductivity and Fracture Toughness in $Y_2O_3-Stabilized$ $ZrO_2$ through Microstructural Designs (이트리아 안정화 지르코니아에서 미세조직 설계에 따른 전기전도도와 파괴인성치의 적정화)

  • 강대갑;김선재
    • Journal of the Korean Ceramic Society
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    • v.31 no.7
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    • pp.772-776
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    • 1994
  • Using two kinds of ZrO2 powder stabilized by 8 mol% and 3 mol% of Y2O3 several microstructures were designed; two single composition specimens of 8 mol% Y2O3-ZrO3 and 3 mol% Y2O3-ZrO2 and five mixture specimens with multi-layered structure and particulate mixture structure at a mixing ratio of 1:1 by weight. Electrical conductivities were measured from 250 to 75$0^{\circ}C$ in air using an impedance analyser, and fracture toughness at room temperature using the indentation method. Making the mixture structures was more effective in enhancing fracture toughness than electrical conductivity. At low temperatures 3 mol% Y2O3-ZrO2 showed the highest values in both electrical conductivity and fracture toughness, while at high temperature the specimens of alternately stacked planar and coarse granulated structure were most favorable.

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Effect of Additive Composition on Fracture Toughness of In Situ-Toughened SiC−Si3N4 Composites

  • Lee, Young-Il;Kim, Young-Wook
    • Journal of the Korean Ceramic Society
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    • v.44 no.4 s.299
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    • pp.189-193
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    • 2007
  • Effect of additive composition on fracture toughness of in situ-toughened $SiC-Si_3N_4$ composites was investigated for five different additive compositions. The highest toughness $(6.4MPa{\cdot}m^{1/2})\;in\;SiC-Si_3N_4$ composites investigated herein was obtained when an Y-Mg-Si-Al-O-N oxynitride glass was used as a sintering additive. The improvement in fracture toughness was produced by enhanced bridging and deflection by $Si_3N_4$ grains.