• Title/Summary/Keyword: Ceramic Surface

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Low reflectance of sub-texturing for monocrystalline Si solar cell

  • Chang, Hyo-Sik;Jung, Hyun-Chul;Kim, Hyoung-Tae
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.06a
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    • pp.249-249
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    • 2010
  • We investigated novel surface treatment and its impact on silicon photovoltaic cells. Using 2-step etching methods, we have changed the nanostructure on pyramid surface so that less light is reflected. This work proposes an improved texturing technique of mono crystalline silicon surface for solar cells with sub-nanotexturing process. The nanotextured silicon surface exhibits a lower average reflectivity (~4%) in the wavelength range of 300-1100nm without antireflection coating layer. It is worth mentioning that the surface of pyramids may also affect the surface reflectance and carrier lifetime. In one word, we believe nanotextruing is a promising guide for texturization of monocrystalline silicon surface.

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Properties of Mirror-surface Grinding for Metal Matrix Ceramic Composites (금속기지 세라믹 복합소재의 경면연삭 가공 특성)

  • Kwak, Tae-Soo
    • Journal of the Korean Ceramic Society
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    • v.49 no.1
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    • pp.90-94
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    • 2012
  • This study has been focused on properties of mirror surface grinding technology by ELID(Electrolytic In-process Dressing) for metal matrix ceramic composites using in high precision mirror for optics. The experimental studies have been carried out to get mirror surface by grinding for composites, Al-SiC, Al-graphite and Mg-SiC. Grinding process is carried out with varying abrasive mesh type, depth of cut and feed rate using diamond wheel. The machining result of the surface roughness and condition of ground surface, have been analyzed by use of surface roughness tester and SEM measurement system. ELID grinding technology could be applied successfully for the mirror-surface manufacturing processes in spite of ductility of metal matrix material. As the results of experiments, surface roughness of Al-SiC(45 wt%) has been the most superior in these experimental work-pieces as 0.021 ${\mu}m$ Ra.

Effect of Marangoni flow on Surface Roughness and Packing Density of Inkjet-printed Alumina Film by Modulating Ink Solvent Composition

  • Jang, Hun-Woo;Kim, Ji-Hoon;Kim, Hyo-Tae;Yoon, Young-Joon;Kim, Jong-Hee;Hwang, Hae-Jin
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.11a
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    • pp.99-99
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    • 2009
  • Two different micro-flows during the evaporation of ink droplets were achieved by engineering both surface tension gradient and compositional gradient across the ink droplet: (1) Coffee-ring generating flow resulting from the outward flow inside the ink droplet & (2) Marangoni flow leading to the circulation flow inside the ink droplet. The surface tension gradient and the compositional gradient in the ink droplets were tailored by mixing two different solvents with difference surface tension and boiling point. In order to create the coffee-ring generating flow (outward flow), a single-solvent system using N,N-dimethylformamide with nano-sized spherical alumina particles was formulated, Marangoni flow (circulation flow) was created in the ink droplets by combining N,N-dimethylformamide and fotmamide with the spherical alumina powders as a co-solvent ink system. We have investigated the effect of these two different flows on the formation of ceramic films by inkjet printing method, The packing density of the ceramic films printed with two different ink systems (single- and co-solvent systems) and their surface roughness were characterized. The dielectric properties of these inkjet-printed ceramic films such as dielectric constant and dissipation factor were also studied in order to evaluate the feasibility of their application to the electronic ceramic package substrate.

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Hygroscopic Characteristic of Hydrothermal Reacted Panels Using Porous Materials (다공성 원료를 사용한 수열합성 패널의 흡습 특성)

  • Chu, Yong-Sik;Kwon, Choon-Woo;Song, Hoon;Lee, Jong-Kyu
    • Journal of the Korean Ceramic Society
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    • v.45 no.12
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    • pp.832-838
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    • 2008
  • Diatomite, bentonite and zeolite were used as porous materials for fabricating hygroscopic panels. Moisture adsorption and desorption of porous materials were investigated and hydrothermal method was applied to fabricate panels. Cheolwon diatomite and Pohang zeolite showed excellent characteristics of moisture adsorption and desorption. These characteristics were caused by higher surface area and pore volume of porous materials. Correlation coefficient between surface area and moisture adsorption content of porous materials was 0.93. Moisture adsorption contents were influenced by surface area and pore volume of panels, and surface area more effected on moisture adsorption. Correlation coefficient between surface area and moisture adsorption content of panels was 0.86. Moisture adsorption content of panel with 10% Pohang zeolite was $180\;g/m^2$ and that of 10% Cheolwon diatomite was $170\;g/m^2$. Moisture desorption content of panel with 10% Pohang zeolite was $105\;g/m^2$. Moisture adsorption contents of panel with porous materials were higher than that of panel without porous materials.

Ceramic Ink-jet Printing on Glass Substrate Using Oleophobic Surface Treatment

  • Lee, Ji-Hyeon;Hwang, Hae-Jin;Kim, Jin-Ho;Hwang, Kwang-Taek;Han, Kyu-Sung
    • Journal of the Korean Ceramic Society
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    • v.53 no.1
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    • pp.75-80
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    • 2016
  • Ink-jet printing has become a widespread technology with the society's increase in aesthetic awareness. Especially, ink-jet printing using glazed ceramic ink can offer huge advantages including high quality decoration, continuous processing, glaze patterning, and direct reproduction of high resolution images. Recently, ceramic ink-jet printing has been rapidly introduced to decorate the porcelain product and the ceramic tiles. In this study, we provide an effective method to apply ceramic ink-jet decorations on the glass substrates using a oleophobic coating with perfluorooctyl trichlorosilane. The ink-jet printed patterns were much clearer on the oleophobically coated glass surface than the bare glass surface. The contact angle of the ceramic ink was maximized to the value of $64.0^{\circ}$ on the glass surface, when it was treated with 1 vol% PFTS solution for 1 min. The effects of the printing conditions and firing process on the ink-jet printed patterns on the oleophobically coated glass were also investigated.

Hydrophobic property of surface glaze of ceramic tiles by copper powder addition (구리 분말 첨가를 통한 도자타일 표면유약의 소수화 특성)

  • Choi, Cheong-Soo;Han, Kyu-Sung;Hwang, Kwang-Taek;Kim, Jin-Ho
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.29 no.5
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    • pp.215-221
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    • 2019
  • Ceramic tiles, which are widely used as interior and exterior materials for construction, have recently been required to have pollution prevention function. In order to remove contaminants, many researches of ceramic tiles with hydrophilic surface property through $TiO_2$ coating and hydrophobic surface property by improving the flow of water droplets have been proceeded. Expecially, it is very important to develop a surface glaze having hydrophobicity through a sintering process above $1000^{\circ}C$ without an additional coating process and the degradation of mechanical properties. In this study, surface glaze with copper powder was applied to manufacture of ceramic tile. Contact angle of ceramic tile according to thickness of surface glaze layer was investigated after the conventional sintering process. The contact angle of the ceramic tile surface without the copper powder was shown to be $25.3^{\circ}$, which is close to hydrophilic surface. However, the contact angle was increased up to $109.8^{\circ}$ when the thickness of surface glaze with the copper powder was $150{\mu}m$. The excellent hydrophobic property of the surface glaze with copper powder was resulted from the cellular structure of copper particles on the glaze surface. In addition, the mechanical properties of the developed hydrophobic ceramic tiles such as bending strength, chemical resistance, abrasion resistance, and frost resistance were well maintained and meet the criteria of 'KS L 1001 Ceramic tile'.

Impact of coffee ring effect on the $Al_2O_3$ thick films by Using Inkjet Printing Process

  • Hwang, Myung-Sung;Jang, Hun-Woo;Kim, Ji-Hoon;Koo, Eun-Hae;Kim, Hyo-Tae;Yoon, Young-Joon;Kim, Jong-Hee
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.06a
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    • pp.171-171
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    • 2009
  • We have investigated the impact of coffee ring effect on the inkjet-printed $Al_2O_3$ thick films. In a single solvent system such as Dimethylformamide, the coffee-ring-pattern has appeared on the edge of sessile drop after evaporation. The peak-to-valley height difference in $Al_2O_3$ coffee ring is over 2um. This non-uniform deposition of $Al_2O_3$ over the surface leads to sever surface roughness of the inkjet-printed films. However, we have manipulated our printing parameters to improve the surface roughness and the packing density of the printed $Al_2O_3$ films. Our inkjet-printed $Al_2O_3$ films show 10 times smoother surface than the initially printed sample's surface. Also the packing density of the printed Ah03 film becomes 70% of high packed $Al_2O_3$. In this presentation, we would like to present the key process parameters of the inkjet printing process to overcome the genetic coffee ring problem.

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Effect of microstructure of surface glaze on printability of ink-jet printing ceramic tile (표면 유약 미세구조가 잉크젯 프린팅 도자타일의 인쇄적성에 미치는 효과)

  • Lee, Ji-Hyeon;Hwang, Kwang-Taek;Han, Kyu-Sung;Kim, Jin-Ho
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.28 no.6
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    • pp.243-249
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    • 2018
  • Ceramic tiles, which were manufactured through high-temperature firing process at over $1000^{\circ}C$, are widely used as interior and exterior materials for building construction due to their excellent durability and aesthetic of surface glaze. In recent years, the introduction of digital ink-jet printing in ceramic tiles for architectural use has been rapidly proceeding, and studies on the materials such as ceramic ink, ceramic pigment, glaze have been actively conducted. In this study, the effect of microstructure change of surface glaze on the printing properties of ceramic inks was investigated by micronization of kaolin, which is the raw material of surface glaze. Black ceramic ink was used for ink-jet printing on the surface glaze of ceramic tile to evaluate the printability by measuring the size and roundness of the printed ink dot. The relationship between microstructure change of surface glaze and printability of ceramic ink was also investigated by analyzing the surface roughness and internal micropore distribution of surface glaze.

Optimization of Aqueous Nano Ceramic Ink and Printing Characterization for Digital Ink-Jet Printing

  • Kwon, Jong-Woo;Sim, Hee-Seok;Lee, Jong-Heun;Hwang, Kwang-Taek;Han, Kyu-Sung;Kim, Jin-Ho;Kim, Ung-Soo
    • Journal of the Korean Ceramic Society
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    • v.54 no.6
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    • pp.478-483
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    • 2017
  • The advantage of ceramic ink-jet printing technology is the accurate and fast printing process of digital images for various products. For digital ink-jet printing applications, ceramic ink requires proper viscosity and surface tension, along with dispersion stability of the inorganic pigments. The purpose of this study is the formulation of an environment-friendly ceramic ink with a water-based system; using nano-sized $CoAl_2O_4$ pigment as a raw material, ink should have dispersion stability to prevent nozzle clogging during ink-jet printing process. In addition, the surface tension of the ceramic ink was optimized with the polysiloxane surfactant according to the surface tension requirement (20 - 45 mN/m) for ceramic ink-jet printing; by adjusting the viscosity with poly ethylene oxide, jetting behavior of the ceramic ink was investigated according to changes in the physical features through drop watcher measurement.