• Title/Summary/Keyword: Ceramic Bead

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Development of method to remove weld scallop and ceramic backing material of wedge type and its application

  • Kang, Sung-Koo;Yang, Jong-Soo;Kim, Ho-Kyung
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.7 no.2
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    • pp.315-323
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    • 2015
  • The weld scallop has been used for joining T-bars. There are a lot of weld scallops in shipbuilding. It is difficult to perform scallop welding due to the inconvenient welding position. This results in many problems such as porosity, slag inclusion, etc. In this study, a new method is devised to remove weld scallops by incorporating a Ceramic Backing Material (CBM). The weld scallop is removed by an elongation of the v groove. In order to insert a CBM into the groove without a weld scallop, a wedge-shaped CBM is developed. The top side of the developed CBM is similar to the shape of a general back bead. The bottom surface has a saw-toothed shape for cutting at a suitable length. This can be attached to the root side of a face plate using adhesive tape, just like a general CBM. Welding experiments in normal and abnormal conditions are carried out and the possibility of burn-through is examined. This CBM's applicability to shipbuilding is verified.

Dispersion Property of Al2O3 Nanosol Prepared by Various Dispersion Factors and Silane Modification under Non-Aqueous Solvent (비수계 용매하에서 다양한 분산인자 및 실란 표면개질에 의해 제조된 Al2O3 나노졸의 분산 특성)

  • Na, Ho Seong;Park, Min-Gyeong;Lim, Hyung Mi;Kim, Dae Sung
    • Korean Journal of Materials Research
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    • v.26 no.12
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    • pp.733-740
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    • 2016
  • $Al_2O_3$ nanosol dispersed under ethanol or N-Methyl-2-pyrrolidone(NMP) was studied and optimized with various dispersion factors and by utilizing the silane modification method. The two kinds of $Al_2O_3$ powders used were prepared by thermal decomposition method from aluminum ammonium sulfate$(AlNH_4(SO_4)_2)$ while controlling the calcination temperature. $Al_2O_3$ sol was prepared under ethanol solvent by using a batch-type bead mill. The dispersion properties of the $Al_2O_3$ sol have a close relationship to the dispersion factors such as the pH, the amount of acid additive(nitric acid, acetic acid), the milling time, and the size and combination of zirconia beads. Especially, $Al_2O_3$ sol added 4 wt% acetic acid was found to maintain the dispersion stability while its solid concentration increased to 15 wt%, this stability maintenance was the result of the electrostatic and steric repulsion of acetic acid molecules adsorbed on the surface of the $Al_2O_3$ particles. In order to observe the dispersion property of $Al_2O_3$ sol under NMP solvent, $Al_2O_3$ sol dispersed under ethanol solvent was modified and solvent-exchanged with N-Phenyl-(3-aminopropyl)trimethoxy silane(APTMS) through a binary solvent system. Characterization of the $Al_2O_3$ powder and the nanosol was observed by XRD, SEM, ICP, FT-IR, TGA, Particles size analysis, etc.

Preparation of Ag-impregnated Porous Ceramic Beads and Antibacterial Properties (Ag 담지 다공성 세라믹 비드 제조 및 항균 특성)

  • Seo, Won-Hak;Han, Yo-Seop;Jeong, Young;Park, Jai-Koo
    • Journal of Korean Society of Environmental Engineers
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    • v.27 no.5
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    • pp.549-554
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    • 2005
  • Porous ceramic beads that had skeleton structure were impregnated with Ag from silver nitrate solution. Ag-impregnated porous ceramic beads were performed to evaluate the antibacterial properties on Escherichia coli and Staphylococcus aureus, also, compared with commercial silver-activated carbon on antibacterial activity. As concentration of silver nitrate solution increased, deposited-Ag contents of outer and inner surface of beads were increased. The size of silver particles supported on porous ceramic bead were range of $0.5{\sim}2.0\;{\mu}m$. The observed effects of the prepared Ag-impregnated beads on antibacterial activity are as follows : i) Antibacterial activity should be directly proportional to silver nitrate solution and reaction time. ii) The antibacterial activity against Escherichia coli was better than that against Staphylococcus aureus.

Advanced Water Treatment of High Turbidity Source by Hybrid Process of Photocatalyst and Ceramic Microfiltration: Effect of Organic Materials in Water-back-flushing (광촉매 및 세라믹 정밀여과 혼성공정에 의한 고탁도 원수의 고도정수처리: 물 역세척시 유기물의 영향)

  • Park, Jin-Yong;Lee, Gwon-Seop
    • Membrane Journal
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    • v.21 no.1
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    • pp.72-83
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    • 2011
  • For advanced drinking water treatment of high turbidity water, we used the hybrid module that was composed of photocatalyst packing between outside of tubular ceramic microfiltration membrane and membrane module inside. Photocatalyst was PP (polypropylene) bead coated $TiO_2$ powder by CVD (chemical vapor deposition) process. Instead of natural organic matters (NOM) and fine inorganic particles in natural water source, modified solution was prepared with humic acid and kaolin. Water-back-flushing of 10 sec was performed per every period of 10 min to minimize membrane fouling. Resistance of membrane fouling ($R_f$) decreased and J increased as concentration of humic acid changed from 10 mg/L to 2 mg/L, and finally the highest total permeate volume ($V_T$) could be obtained at 2 mg/L. Then, treatment efficiencies of turbidity and $UV_{254}$ absorbance were above 98.5% and 85.7%, respectively. As results of treatment portions by membrane filtration, photocatalyst adsorption, and photo-oxidation in MF, MF + $TiO_2$, and MF + $TiO_2$ + UV processes, turbidity was treated little by photocatalyst adsorption, and photo-oxidation. However, treatment portions of humic acid by adsorption and photo-oxidation were above 10.7 and 8.6%, respectively.

Preparation of Spherical Granules of Dolomite Kiln Dust as Gas Adsorbent

  • Choi, Young-Hoon;Huh, Jae-Hoon;Lee, Shin-Haeng;Han, Choon;Ahn, Ji-Whan
    • Journal of the Korean Ceramic Society
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    • v.53 no.1
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    • pp.13-17
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    • 2016
  • It is highlighted that increasing the adsorbent surface area on volumetric basis is very important in providing an easy access for gas molecules. Fine particles around $3{\mu}m$ of soft-burned dolomite kiln dust (SB-DKD) were hydrated to wet slurry samples by ball mill process and then placed in a chamber to use spray dryer method. Spherical granules with particle size distribution of $50{\sim}60{\mu}m$ were prepared under the experimental condition with or without addition of a pore-forming agent. The relationship between bead size of the pore-forming agent and size of SB-DKD particles is the most significant factor in preparation of spherical granules with a high porosity. Whereas addition of smaller beads than SB-DKD resulted in almost no change in the surface porosity of spherical granules, addition of larger beads than SB-DKD contributed to obtaining of the particles with both 15 times larger average pore volume and 1 order of magnitude larger porosity. It is considered that spherical granules with improved $N_2$ gas adsorption ability may also be utilized for other atmospheric gas adsorption.

Properties of Working Electrodes with Polystyrene Beads Addition in Dye Sensitized Solar Cells

  • Noh, Yunyoung;Choi, Minkyoung;Song, Ohsung
    • Journal of the Korean Ceramic Society
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    • v.52 no.5
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    • pp.380-383
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    • 2015
  • We prepared the $TiO_2$ layer with 0 ~ 4 wt% of polystyrene (PS) beads having a radius of 250 nm to increase the dye adsorption and energy conversion efficiency (ECE) of a dye sensitized solar cell (DSSC). Then, we fabricated DSSCs using $0.45cm^2$ active area. FE-SEM was used to characterize the microstructure consisting of $TiO_2$ layer and PS beads. UV-VIS-NIR was used to determine the optical absorbance of working electrodes (WEs). Solar simulator and potentiostat were used to determine the photovoltaic properties. We observed that pores having a radius of 250 nm were formed with the density of $0.15ea/{\mu}m^2$ in $TiO_2$ layers after conducting the sintering process. The absorbance in visible light regime was found to increase with the increase in the amount of PS beads. The ECE increased from 4.66% to 5.25% when the amount of PS beads was increased from 0 to 4 wt%. This is because the pores of PS beads increased the adsorption of dye. Our results indicate that the ECE of the DSSCs can be enhanced by the addition of an appropriate amount of PS beads into $TiO_2$ layers.

Preparation of Nanosized Gd2O3:Eu3+ Red Phosphor Coated on Mica Flake and Its Luminescent Property (나노 크기의 Gd2O3:Eu3+ 적색형광체가 코팅된 판상 Mica의 제조 및 형광특성)

  • Ban, Se-Min;Park, Jeong Min;Jung, Kyeong Youl;Choi, Byung-Ki;Kang, Kwang-Jung;Kang, Myung Chang;Kim, Dae-Sung
    • Journal of Powder Materials
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    • v.24 no.6
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    • pp.457-463
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    • 2017
  • Nanosized $Gd_2O_3:Eu^{3+}$ red phosphor is prepared using a template method from metal salt impregnated into a crystalline cellulose and is dispersed using a bead mill wet process. The driving force of the surface coating between $Gd_2O_3:Eu^{3+}$ and mica is induced by the Coulomb force. The red phosphor nanosol is effectively coated on mica flakes by the electrostatic interaction between positively charged $Gd_2O_3:Eu^{3+}$ and negatively charged mica above pH 6. To prepare $Gd_2O_3:Eu^{3+}$-coated mica ($Gd_2O_3:Eu/mica$), the coating conditions are optimized, including the stirring temperature, pH, calcination temperature, and coating amount (wt%) of $Gd_2O_3:Eu^{3+}$. In spite of the low luminescence of the $Gd_2O_3:Eu/mica$, the luminescent property is recovered after calcination above $600^{\circ}C$ and is enhanced by increasing the $Gd_2O_3:Eu^{3+}$ coating amount. The $Gd_2O_3:Eu/mica$ is characterized using X-ray diffraction, field emission scanning electron microscopy, zeta potential measurements, and fluorescence spectrometer analysis.

Particle Filtration by Ceramic Candle Filter at High Temperature Conditions (고온조건에서 세라믹 캔들필터에 부착된 입자제거)

  • 이동근;박석주;박영옥;유정인
    • Proceedings of the Korea Air Pollution Research Association Conference
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    • 2003.11a
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    • pp.473-474
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    • 2003
  • 최근 수 십 년간 발전소의 연소효율은 급속히 향상되어왔으나 $CO_2$, NOx 등과 같은 온실 유해가스의 제어에 관한 심각한 문제점들을 직면한 상태이다. 발전공정에서 발생되는 온실 유해가스의 저감 방법으로 매체순환식 가스 연소발전 공정이 최근에 새로운 대안으로 제시되고 있다 그러나 매체순환식 가스연소시스템 내부의 bead상 매체입자들이 입자간 혹은 입자와 반응기 벽간의 충돌과 마찰에 의하여 마모가 되게 되고, 그 결과 원하지 않는 량의 마모입자가 배출가스와 함께 배출되게 된다. 세라믹 캔들필터는 고온고압 연소공정 등에서 배출되는 가스내의 입자상 오염물질을 회수 처리하는데 효과적인 장치로써 널리 개발되고 있다. (중략)

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A Fundamental Study for a Photocatalytic Reactor Design (광촉매 반응치 설계를 위한 기초 연구)

  • 손건석;윤승원;고성혁;김대중;송재원;이귀영
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.2
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    • pp.40-47
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    • 2002
  • Because UV wavelength lights can activate photocatalysts, plasma is used as a light source of a photocatalytic reactor. Even though plasma has good intensity for photo reaction, substrate of catalyst coating was limited by the geometry of plasma generator. Usually bead type substrate was used for a pack bed type reactor. Honeycomb monolith type substrate was used with UV lamps instead plasma, due to the light penetration the honeycomb monolith length was too short to show good activity In this study a photocatalytic reactor, which is using a honeycomb monolith substrate, was investigated with plasma as an activation light source. As a parametric study the effects of 1311owing factors on plasma generation and power consumption are examined; supply voltage, substrate length, environment condition, catalyst loading and ratio. Using the test results, the practicability test was done with simulated synthetic gases representing bad smells and automotive exhaust gases.

An Analysis of a Crucible Survival and a Bead Fragments Excavated at Iksan Wanggung-ri Site in Korea

  • Kim, Gyu-Ho;Kim, Eun-A
    • Journal of Conservation Science
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    • v.35 no.1
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    • pp.81-89
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    • 2019
  • The extensive archaeological remains at the Baekje Kingdom site of Wanggung-ri, Iksan, in the South Jeolla Province, Korea, include a seventh century workshop area that was later covered by the construction of a Buddhist temple. Remains of glass, gold, and bronze artefacts, and the ceramic crucibles used in the working of these materials, provide evidence for a multi-craft, high-temperature technology. We will report the results of both chemical compositional and lead isotope analyses for Wanggung-ri glass, which is among the earliest lead-silica glass type in East Asia, as well as review the evidence for primary glass production at Wanggung-ri.